Elevator

An elevator (North American English) or lift (Commonwealth English) is a type of vertical transportation machine that moves people or freight between floors, levels, or decks of a building, vessel, or other structure. Elevators are typically powered by electric motors that drive traction cables and counterweight systems such as a hoist, although some pump hydraulic fluid to raise a cylindrical piston like a jack.

This elevator to the Alexanderplatz U-Bahn station in Berlin is built with glass walls, exposing the inner workings.
Outside of typical elevators
Typical elevator doors

In agriculture and manufacturing, an elevator is any type of conveyor device used to lift materials in a continuous stream into bins or silos. Several types exist, such as the chain and bucket elevator, grain auger screw conveyor using the principle of Archimedes' screw, or the chain and paddles or forks of hay elevators. Languages other than English may have loanwords based on either elevator or lift. Because of wheelchair access laws, elevators are often a legal requirement in new multistory buildings, especially where wheelchair ramps would not be possible.

There are also some elevators which can go sideways in addition to the usual up-and-down motion.[1]

History

Pre-industrial era

Elevator design by the German engineer Konrad Kyeser (1405)

The earliest known reference to an elevator is in the works of the Roman architect Vitruvius, who reported that Archimedes (c. 287 BC – c. 212 BC) built his first elevator probably in 236 BC.[2] Some sources from later historical periods mention elevators as cabs on a hemp rope powered by hand or by animals.

In 1000, the Book of Secrets by al-Muradi in Islamic Spain described the use of an elevator-like lifting device, in order to raise a large battering ram to destroy a fortress.[3] In the 17th century the prototypes of elevators were located in the palace buildings of England and France. Louis XV of France had a so-called 'flying chair' built for one of his mistresses at the Chateau de Versailles in 1743.[4]

Ancient and medieval elevators used drive systems based on hoists or windlasses. The invention of a system based on the screw drive was perhaps the most important step in elevator technology since ancient times, leading to the creation of modern passenger elevators. The first screw drive elevator was built by Ivan Kulibin and installed in the Winter Palace in 1793, although there may have been an earlier design by Leonardo da Vinci.[5] Several years later another of Kulibin's elevators was installed in the Arkhangelskoye near Moscow.

Industrial era

The development of elevators was led by the need for movement of raw materials including coal and lumber from hillsides. The technology developed by these industries and the introduction of steel beam construction worked together to provide the passenger and freight elevators in use today.

Starting in the coal mines, by the mid-19th century elevators were operated with steam power and were used for moving goods in bulk in mines and factories. These steam driven devices were soon being applied to a diverse set of purposes—in 1823, two architects working in London, Burton and Hormer, built and operated a novel tourist attraction, which they called the "ascending room". It elevated paying customers to a considerable height in the center of London, allowing them a magnificent panoramic view of downtown.[6]

Early, crude steam-driven elevators were refined in the ensuing decade; in 1835, an innovative elevator called the "Teagle" was developed by the company Frost and Stutt in England. The elevator was belt-driven and used a counterweight for extra power.[7]

The hydraulic crane was invented by Sir William Armstrong in 1846, primarily for use at the Tyneside docks for loading cargo. These quickly supplanted the earlier steam driven elevators: exploiting Pascal's law, they provided a much greater force. A water pump supplied a variable level of water pressure to a plunger encased inside a vertical cylinder, allowing the level of the platform (carrying a heavy load) to be raised and lowered. Counterweights and balances were also used to increase the lifting power of the apparatus.

Henry Waterman of New York is credited with inventing the "standing rope control" for an elevator in 1850.[8]

In 1845, the Neapolitan architect Gaetano Genovese installed in the Royal Palace of Caserta the "Flying Chair", an elevator ahead of its time, covered with chestnut wood outside and with maple wood inside. It included a light, two benches and a hand-operated signal, and could be activated from the outside, without any effort on the part of the occupants. Traction was controlled by a motor mechanic utilising a system of toothed wheels. A safety system was designed to take effect if the cords broke. It consisted of a beam pushed outwards by a steel spring.

Elisha Otis demonstrating his safety system, Crystal Palace, 1854

In 1852, Elisha Otis introduced the safety elevator, which prevented the fall of the cab if the cable broke. He demonstrated it at the New York exposition in the Crystal Palace in a dramatic, death-defying presentation in 1854,[8][9] and the first such passenger elevator was installed at 488 Broadway in New York City on 23 March 1857.

Elisha Otis's elevator patent drawing, 15 January 1861

The first elevator shaft preceded the first elevator by four years. Construction for Peter Cooper's Cooper Union Foundation building in New York began in 1853. An elevator shaft was included in the design, because Cooper was confident that a safe passenger elevator would soon be invented.[10] The shaft was cylindrical because Cooper thought it was the most efficient design.[11] Later, Otis designed a special elevator for the building.

The Equitable Life Building completed in 1870 in New York City was thought to be the first office building to have passenger elevators.[12] However Peter Ellis, an English architect, installed the first elevators that could be described as paternoster elevators in Oriel Chambers in Liverpool in 1868.[13]

The first electric elevator was built by Werner von Siemens in 1880 in Germany.[14] The inventor Anton Freissler developed the ideas of von Siemens and built up a successful enterprise in Austria-Hungary. The safety and speed of electric elevators were significantly enhanced by Frank Sprague who added floor control, automatic elevators, acceleration control of cars, and safeties. His elevator ran faster and with larger loads than hydraulic or steam elevators, and 584 electric elevators were installed before Sprague sold his company to the Otis Elevator Company in 1895. Sprague also developed the idea and technology for multiple elevators in a single shaft.

In 1882, when hydraulic power was a well established technology, a company later named the London Hydraulic Power Company was formed by Edward B. Ellington and others. It constructed a network of high-pressure mains on both sides of the Thames which, ultimately, extended to 184 miles and powered some 8,000 machines, predominantly elevators and cranes.[15]

Schuyler Wheeler patented his electric elevator design in 1883.[16][17][18]

In 1874, J. W. Meaker patented a method which permitted elevator doors to open and close safely.[19] In 1887, American Inventor Alexander Miles of Duluth, Minnesota patented an elevator with automatic doors that would close off the elevator shaft.

The first elevator in India was installed at the Raj Bhavan in Calcutta (now Kolkata) by Otis in 1892.[20]

By 1900, completely automated elevators were available, but passengers were reluctant to use them. A 1945 elevator operator strike in New York City, and adoption of an emergency stop button, emergency telephone, and a soothing explanatory automated voice aided adoption.[21]

In 2000, the first vacuum elevator was offered commercially in Argentina.[22]

Design

Some people argue that elevators began as simple rope or chain hoists (see Traction elevators below). An elevator is essentially a platform that is either pulled or pushed up by a mechanical means. A modern-day elevator consists of a cab (also called a "cage", "carriage" or "car") mounted on a platform within an enclosed space called a shaft or sometimes a "hoistway". In the past, elevator drive mechanisms were powered by steam and water hydraulic pistons or by hand. In a "traction" elevator, cars are pulled up by means of rolling steel ropes over a deeply grooved pulley, commonly called a sheave in the industry. The weight of the car is balanced by a counterweight. Sometimes two elevators are built so that their cars always move synchronously in opposite directions, and are each other's counterweight.

The friction between the ropes and the pulley furnishes the traction which gives this type of elevator its name.

Hydraulic elevators use the principles of hydraulics (in the sense of hydraulic power) to pressurise an above ground or in-ground piston to raise and lower the car (see Hydraulic elevators below). Roped hydraulics use a combination of both ropes and hydraulic power to raise and lower cars. Recent innovations include permanent magnet motors, machine room-less rail mounted gearless machines, and microprocessor controls.

The technology used in new installations depends on a variety of factors. Hydraulic elevators are cheaper, but installing cylinders greater than a certain length becomes impractical for very-high lift hoistways. For buildings of much over seven floors, traction elevators must be employed instead. Hydraulic elevators are usually slower than traction elevators.

Elevators are a candidate for mass customisation. There are economies to be made from mass production of the components, but each building comes with its own requirements like different number of floors, dimensions of the well and usage patterns.

Doors

Elevator doors prevent riders from falling into, entering, or tampering with anything in the shaft. The most common configuration is to have two panels that meet in the middle, and slide open laterally. In a cascading telescopic configuration (potentially allowing wider entryways within limited space), the doors roll on independent tracks so that while open, they are tucked behind one another, and while closed, they form cascading layers on one side. This can be configured so that two sets of such cascading doors operate like the center opening doors described above, allowing for a very wide elevator cab. In less expensive installations the elevator can also use one large "slab" door: a single panel door the width of the doorway that opens to the left or right laterally. Some buildings have elevators with the single door on the shaftway, and double cascading doors on the cab.

Machine room-less (MRL) elevators

Kone EcoDisc. The entire drive system is in the hoistway

Machine room-less elevators are designed so that most of the components fit within the shaft containing the elevator car; and a small cabinet houses the elevator controller. Other than the machinery being in the hoistway, the equipment is similar to a normal traction or hole-less hydraulic elevator. The world's first machine room-less elevator, the Kone MonoSpace was introduced in 1996, by Kone. The benefits are:

  • creates more usable space
  • use less energy (70–80% less than standard hydraulic elevators)
  • uses no oil (assuming it is a traction elevator)
  • all components are above ground similar to roped hydraulic type elevators (this takes away the environmental concern that was created by the hydraulic cylinder on direct hydraulic type elevators being stored underground)
  • slightly lower cost than other elevators; significantly so for the hydraulic MRL elevator
  • can operate at faster speeds than hydraulics but not normal traction units.

Detriments

  • Equipment can be harder, and significantly more dangerous to service and maintain.

Facts

  • Noise level is at 50–55 dBA (A-weighted decibels), which can be lower than some but not all types of elevators.
  • Usually used for low-rise to mid-rise buildings
  • The motor mechanism is placed in the hoistway itself
  • The US was slow to accept the commercial MRL Elevator because of codes
  • National and local building codes did not address elevators without machine rooms. Residential MRL elevators are still not allowed by the ASME A17 code in the US. MRL elevators have been recognised in the 2005 supplement to the 2004 A17.1 Elevator Code.
  • Today, some machine room-less hydraulic elevators by Otis and ThyssenKrupp exist; they do not involve the use of a piston located underground or a machine room, mitigating environmental concerns; however, code is not yet accepting of them in all parts of the United States.[23][24]

Double-decker elevators

Double-decker elevators are traction elevators with cars that have an upper and lower deck. Both decks can be serving a floor at the same time, and both decks are usually driven by the same motor.[25] This system increases efficiency in high rise buildings and saves space so that additional shafts and cars do not need to be added.

In 2003, ThyssenKrupp invented a system called TWIN, in which two elevator cars are independently running in one shaft.[26]

Traffic calculations

Round-trip time calculations

History

In 1901 consulting engineer Charles G. Darrach (1846-1927) proposed the first formula to determine lift service.[27]

In 1908, Reginald P. Bolton published the first book devoted to this subject, ‘Elevator Service’.[28] The summation of his work was a massive fold-out chart (placed at the back of his book) that allowed users to determine the number of express and local elevators needed for a given building to meet a desired interval of service.

In 1912, commercial engineer Edmund F. Tweedy and electrical engineer Arthur Williams co-authored a book titled ‘Commercial Engineering for Central Stations’.[29] He followed Bolton’s lead and developed a “Chart for determining the number and size of elevators required for office buildings of a given total occupied floor area”.

In 1920, Howard B. Cook presented a paper titled “Passenger Elevator Service”.[30] This paper marked the first time a member of the lift industry offered a mathematical means of determining lift service. His formula determined the round trip time (RTT) by finding the single trip time, doubling it, and adding 10 seconds.

In 1923, Bassett Jones published an article titled “The Probable Number of Stops Made by an Elevator”.[31] He based his equations on the theory of probabilities and found a reasonably accurate method of calculating the average stop count. The equation in this article assumed a consistent population on every floor.

He went on to write an updated version of his equations in 1926 which accounted for variable population on each floor.[32] Jones credited David Lindquist for the development of the equation but provides no indication as to when it was first proposed.

Although the equations were there, lift traffic analysis was still a very specialist task that could only be done by world experts. That was until 1967 when Strakosch wrote an eight step method for finding the efficiency of a system in “Vertical transportation: Elevators and Escalators”.[33]

Uppeak Calculations

In 1975, Barney and Dos Santos developed and published the “Round Trip Time (RTT) formula”, which followed Strakosch's work.[34] This was the first formulised mathematical model and is the simplest form that is still used by traffic analysers today.

Modification and improvements have been made to this equation over the years, most significantly in 2000 when Peters published “Improvements to the Up Peak Round Trip Time Calculation[35] which improved the accuracy of the flight time calculation, making allowances for short lift journeys when the car doesn’t reach maximum rated speed or acceleration, and added the functionality of express zones. This equation is now referred to as the ‘Uppeak Calculation’[36] as it uses the assumption that all the passengers are coming into the building from the ground floor (incoming traffic) and that there are no passengers travelling from a higher floor to the ground floor (outgoing traffic) and no passengers travelling from one internal floor to another (interfloor traffic). This model works well if a building is at its most busy first thing in the morning, however in more complicated lift systems, this model doesn’t work.

General Analysis

In 1990, Peters published a paper titled “Lift Traffic Analysis: Formulae for the General Case”[37] in which he developed a new formula which would account for mixed traffic patterns as well as accounting for passenger bunching using Poisson approximation. This new General Analysis equation enabled much more complex systems to be analysed however the equations had now become so complex that it was almost impossible to do manually and it became necessary to use software to run the calculations. The GA formula was extended even further in 1996 to account for double deck lifts.[38]

Simulations

RTT calculations work on the basis of establishing the Handling Capacity of an elevator system. They do this by running a set of repeatable calculations which, for a given set of inputs, will always produce the same answer. This works well for simple systems, but as the system gets more complex, the calculations become harder to develop and implement. The solution to these very complex systems is to simulate the building.[39]

Dispatcher based Simulation

This is where you create a virtual building on a computer, and it models the passengers and lifts as close to reality as possible. A simulation uses random numbers to model probability instead of using mathematical equations and percentage probability like calculations do. The most widely used simulator is called Elevate and was first showcased in 1998 as Elevate Lite.[40]

This dispatcher based simulation has had major improvements over the years but the principal remains the same.

Although this is currently the most accurate method of modelling a lift system, it does have some key drawbacks. Unlike the calculations, it doesn’t find a RTT value because it doesn’t run standard round trips. This means that it doesn’t fit into the standardised lift traffic analysis methodology and can’t be used to find values such as average interval, instead it is generally used to find the average waiting time.

Monte Carlo Simulation

At the first Lift and Escalator symposium in 2011, Al-Sharif proposed an alternative form of simulation.[41] This method would instead model a car’s single round trip before restarting and running again. This method is still capable of modelling complex systems however it also it fits into the standard methodology by producing an RTT value. This model was improved further in 2018 when Al-Sharif demonstrated a way to reintroduce a dispatcher like function which can model destination control systems.[42]

Whilst this does successfully remove the major drawback with simulation, it isn’t quite as accurate as dispatcher based simulations due to the simplifications and it’s non continual nature. Furthermore, the Monte Carlo requires passenger count as an input instead of passengers per second as an input like the other methodologies work with.

Types of hoist mechanisms

Elevators can be rope dependent or rope-free.[43] There are at least four means of moving an elevator:

Traction elevators

  • Geared and gearless traction elevators
Steel ropes and an electric motor in the machine room

Geared traction machines are driven by AC or DC electric motors. Geared machines use worm gears to control mechanical movement of elevator cars by "rolling" steel hoist ropes over a drive sheave which is attached to a gearbox driven by a high-speed motor. These machines are generally the best option for basement or overhead traction use for speeds up to 3 m/s (500 ft/min).[44]

Historically, AC motors were used for single or double-speed elevator machines on the grounds of cost and lower usage applications where car speed and passenger comfort were less of an issue, but for higher speed, larger capacity elevators, the need for infinitely variable speed control over the traction machine becomes an issue. Therefore, DC machines powered by an AC/DC motor generator were the preferred solution. The MG set also typically powered the relay controller of the elevator, which has the added advantage of electrically isolating the elevators from the rest of a building's electrical system, thus eliminating the transient power spikes in the building's electrical supply caused by the motors starting and stopping (causing lighting to dim every time the elevators are used for example), as well as interference to other electrical equipment caused by the arcing of the relay contactors in the control system.

The widespread availability of variable frequency AC drives has allowed AC motors to be used universally, bringing with it the advantages of the older motor-generator, DC-based systems, without the penalties in terms of efficiency and complexity. The older MG-based installations are gradually being replaced in older buildings due to their poor energy efficiency.

Gearless traction machines are low-speed (low-RPM), high-torque electric motors powered either by AC or DC. In this case, the drive sheave is directly attached to the end of the motor. Gearless traction elevators can reach speeds of up to 20 m/s (4,000 ft/min), A brake is mounted between the motor and gearbox or between the motor and drive sheave or at the end of the drive sheave to hold the elevator stationary at a floor. This brake is usually an external drum type and is actuated by spring force and held open electrically; a power failure will cause the brake to engage and prevent the elevator from falling (see inherent safety and safety engineering). But it can also be some form of disc type like 1 or more calipers over a disc in one end of the motor shaft or drive sheave which is used in high speed, high rise and large capacity elevators with machine rooms(an exception is the Kone MonoSpace's EcoDisc which is not high speed, high rise and large capacity and is machine room less but it uses the same design as is a thinner version of a conventional gearless traction machine) for braking power, compactness and redundancy (assuming there's at least 2 calipers on the disc), or 1 or more disc brakes with a single caliper at one end of the motor shaft or drive sheave which is used in machine room less elevators for compactness, braking power, and redundancy (assuming there's 2 brakes or more).

In each case, cables are attached to a hitch plate on top of the cab or may be "underslung" below a cab, and then looped over the drive sheave to a counterweight attached to the opposite end of the cables which reduces the amount of power needed to move the cab. The counterweight is located in the hoist-way and is carried along a separate railway system; as the car goes up, the counterweight goes down, and vice versa. This action is powered by the traction machine which is directed by the controller, typically a relay logic or computerised device that directs starting, acceleration, deceleration and stopping of the elevator cab. The weight of the counterweight is typically equal to the weight of the elevator cab plus 40–50% of the capacity of the elevator. The grooves in the drive sheave are specially designed to prevent the cables from slipping. "Traction" is provided to the ropes by the grip of the grooves in the sheave, thereby the name. As the ropes age and the traction grooves wear, some traction is lost and the ropes must be replaced and the sheave repaired or replaced. Sheave and rope wear may be significantly reduced by ensuring that all ropes have equal tension, thus sharing the load evenly. Rope tension equalisation may be achieved using a rope tension gauge, and is a simple way to extend the lifetime of the sheaves and ropes.

Elevators with more than 30 m (98 ft) of travel have a system called compensation. This is a separate set of cables or a chain attached to the bottom of the counterweight and the bottom of the elevator cab. This makes it easier to control the elevator, as it compensates for the differing weight of cable between the hoist and the cab. If the elevator cab is at the top of the hoist-way, there is a short length of hoist cable above the car and a long length of compensating cable below the car and vice versa for the counterweight. If the compensation system uses cables, there will be an additional sheave in the pit below the elevator, to guide the cables. If the compensation system uses chains, the chain is guided by a bar mounted between the counterweight tracks.

Regenerative drives

Another energy-saving improvement is the regenerative drive,[45] which works analogously to regenerative braking in vehicles, using the elevator's electric motor as a generator to capture some of the gravitational potential energy of descent of a full cab (heavier than its counterweight) or ascent of an empty cab (lighter than its counterweight) and return it to the building's electrical system.

Hydraulic elevators

Pit of a hydraulic scenic elevator with metal grating on bottom. This elevator travels 7 stories.
  • Conventional hydraulic elevators. They use an underground hydraulic cylinder, are quite common for low level buildings with two to five floors (sometimes but seldom up to six to eight floors), and have speeds of up to 1 m/s (200 ft/min). For higher rise applications, a telescopic hydraulic cylinder can be used.
  • Holeless hydraulic elevators were developed in the 1970s, and use a pair of above ground cylinders, which makes it practical for environmentally or cost sensitive buildings with two, three, or four floors.
  • Roped hydraulic elevators use both above ground cylinders and a rope system, allowing the elevator to travel further than the piston has to move.

The low mechanical complexity of hydraulic elevators in comparison to traction elevators makes them ideal for low rise, low traffic installations. They are less energy efficient as the pump works against gravity to push the car and its passengers upwards; this energy is lost when the car descends on its own weight. The high current draw of the pump when starting up also places higher demands on a building's electrical system. There are also environmental concerns should the lifting cylinder leak fluid into the ground.[46]

The modern generation of low-cost, machine room-less traction elevators made possible by advances in miniaturisation of the traction motor and control systems challenges the supremacy of the hydraulic elevator in their traditional market niche.

Electromagnetic propulsion

Cable-free elevators using electromagnetic propulsion, capable of moving both vertically and horizontally, have been developed by German engineering firm Thyssen Krupp for use in high rise, high density buildings.[47][48]

Climbing elevator

A climbing elevator is a self-ascending elevator with its own propulsion. The propulsion can be done by an electric or a combustion engine. Climbing elevators are used in guyed masts or towers, in order to make easy access to parts of these constructions, such as flight safety lamps for maintenance. An example would be the moonlight towers in Austin, Texas, where the elevator holds only one person and equipment for maintenance. The Glasgow Tower — an observation tower in Glasgow, Scotland — also makes use of two climbing elevators. Temporary climbing elevators are commonly used in the construction of new high-rise buildings to move materials and personnel before the building's permanent elevator system is installed, at which point the climbing elevators are dismantled.

Pneumatic elevator

An elevator of this kind uses a vacuum on top of the cab and a valve on the top of the "shaft" to move the cab upwards and closes the valve in order to keep the cab at the same level. A diaphragm or a piston is used as a "brake", if there's a sudden increase in pressure above the cab. To go down, it opens the valve so that the air can pressurise the top of the "shaft", allowing the cab to go down by its own weight. This also means that in case of a power failure, the cab will automatically go down. The "shaft" is made of acrylic, and is always round due to the shape of the vacuum pump turbine. To keep the air inside of the cab, rubber seals are used. Due to technical limitations, these elevators have a low capacity, they usually allow 1–3 passengers and up to 525 lbs.[49]

Controls

Manual controls

Otis 1920s controller, operational in a New York City apartment building

In the first half of the twentieth century, almost all elevators had no automatic positioning of the floor on which the cab would stop. Some of the older freight elevators were controlled by switches operated by pulling on adjacent ropes. In general, most elevators before WWII were manually controlled by elevator operators using a rheostat connected to the motor. This rheostat (see picture) was enclosed within a cylindrical container about the size and shape of a cake. This was mounted upright or sideways on the cab wall and operated via a projecting handle, which was able to slide around the top half of the cylinder.

The elevator motor was located at the top of the shaft or beside the bottom of the shaft. Pushing the handle forward would cause the cab to rise; backwards would make it sink. The harder the pressure, the faster the elevator would move. The handle also served as a dead man switch: if the operator let go of the handle, it would return to its upright position, causing the elevator cab to stop. In time, safety interlocks would ensure that the inner and outer doors were closed before the elevator was allowed to move.

This lever would allow some control over the energy supplied to the motor and so enabled the elevator to be accurately positioned — if the operator was sufficiently skilled. More typically, the operator would have to "jog" the control, moving the cab in small increments until the elevator was reasonably close to the landing point. Then the operator would direct the outgoing and incoming passengers to "watch the step".

Manual pushbutton elevator controls

Automatic elevators began to appear as early as the 1920s, their development being hastened by striking elevator operators which brought large cities dependent on skyscrapers (and therefore their elevators) such as New York and Chicago to their knees. Self service elevators were not allowed in New York City until 1922. Prior to this, non-luxury buildings that could not afford an attendant were built as five-story walk ups. These electromechanical systems used relay logic circuits of increasing complexity to control the speed, position and door operation of an elevator or bank of elevators.

The Otis Autotronic system of the early 1950s brought the earliest predictive systems which could anticipate traffic patterns within a building to deploy elevator movement in the most efficient manner. Relay-controlled elevator systems remained common until the 1980s and their gradual replacement with solid-state, microprocessor-based controls are now the industry standard. Most older, manually-operated elevators have been retrofitted with automatic or semi-automatic controls.

Typical freight elevator control station
Typical passenger elevator control station
Typical elevators floor buttons
A digital floor indicator
An analog floor indicator
Using the emergency call button in an elevator. There is Braille text for visually impaired people and a button illuminates to alert a hearing impaired person that the alarm is ringing and the call is being placed.

General controls

A typical modern passenger elevator will have:

  • Outside the elevator, buttons to go up or down (the bottom floor only has the up button, the top floor only has the down button, and every floor in between has both)
  • Space to stand in, guardrails, seating cushion (luxury)
  • Overload sensor – prevents the elevator from moving until excess load has been removed. It may trigger a voice prompt or buzzer alarm. This may also trigger a "full car" indicator, indicating the car's inability to accept more passengers until some are unloaded.
  • Electric fans or air conditioning units to enhance circulation and comfort.
  • A control panel with various buttons. In many countries, button text and icons are raised to allow blind users to operate the elevator; many have Braille text besides. Buttons include:
    • Call buttons to choose a floor. Some of these may be key switches (to control access). In some elevators, certain floors are inaccessible unless one swipes a security card or enters a passcode (or both).
    • Door open and door close buttons.

The operation of the door open button is transparent, immediately opening and holding the door, typically until a timeout occurs and the door closes. The operation of the door close button is less transparent, and it often appears to do nothing, leading to frequent but incorrect[50] reports that the door close button is a placebo button: either not wired up at all, or inactive in normal service. On many older elevators, if one is present, the door close button is functional because the elevator is not ADA compliant and/or it doesn't have a fire service mode.[51][52][53][54] Working door open and door close buttons are required by code in many jurisdictions, including the United States, specifically for emergency operation: in independent mode, the door open and door close buttons are used to manually open or close the door.[50][55] Beyond this, programming varies significantly, with some door close buttons immediately closing the door, but in other cases being delayed by an overall timeout, so the door cannot be closed until a few seconds after opening. In this case (hastening normal closure), the door close button has no effect. However, the door close button will cause a hall call to be ignored (so the door won't reopen), and once the timeout has expired, the door close will immediately close the door, for example, to cancel a door open push. The minimum timeout for automatic door closing in the US is 5 seconds,[56] which is a noticeable delay if not over-ridden.

  • An alarm button or switch, which passengers can use to warn the premises manager that they have been trapped in the elevator.
  • A set of doors kept locked on each floor to prevent unintentional access into the elevator shaft by the unsuspecting individual. The door is unlocked and opened by a machine sitting on the roof of the car, which also drives the doors that travel with the car. Door controls are provided to close immediately or reopen the doors, although the button to close them immediately is often disabled during normal operations, especially on more recent elevators. Objects in the path of the moving doors will either be detected by sensors or physically activate a switch that reopens the doors. Otherwise, the doors will close after a preset time. Some elevators are configured to remain open at the floor until they are required to move again. Regulations often require doors to close after use to prevent smoke from entering the elevator shaft in event of fire.
  • Elevators in high traffic buildings often have a "nudge" function (the Otis Autotronic system first introduced this feature) which will close the doors at a reduced speed, and sound a buzzer if the "door open" button is being deliberately held down, or if the door sensors have been blocked for too long a time.
  • A stop switch (not allowed under British regulations) to halt the elevator while in motion and often used to hold an elevator open while freight is loaded. Keeping an elevator stopped for too long may set off an alarm. Unless local codes require otherwise, this will most likely be a key switch.

Some elevators may have one or more of the following:

  • An elevator telephone, which can be used (in addition to the alarm) by a trapped passenger to call for help. This may consist of a transceiver, or simply a button. This feature is often required by local regulations.
  • Hold button: This button delays the door closing timer, useful for loading freight and hospital beds.
  • Call cancellation: A destination floor may be deselected by double clicking.
  • Access restriction by key switches, RFID reader, code keypad, hotel room card, etc.
  • One or more additional sets of doors. This is primarily used to serve different floor plans: on each floor only one set of doors opens. For example, in an elevated crosswalk setup, the front doors may open on the street level, and the rear doors open on the crosswalk level. This is also common in garages, rail stations, and airports. Alternatively, both doors may open on a given floor. This is sometimes timed so that one side opens first for getting off, and then the other side opens for getting on, to improve boarding/exiting speed. This is particularly useful when passengers have luggage or carts, as at an airport, due to reduced manoeuvrability.
    • Dual door open and door close buttons, in an elevator with two sets of doors.
      In case of dual doors, there may be two sets of door open and door close buttons, with one pair controlling the front doors, from the perspective of the console, typically denoted <> and ><, with the other pair controlling the rear doors, typically denoted with a line in the middle, <|> and >|<, or double lines, |<>| and >||<. This second set is required in the US if both doors can be opened at the same landing, so that the doors can both be controlled in independent service.[50][57]
  • Security camera
  • Plain walls or mirrored walls.
  • Glass windowpane providing a view of the building interior or onto the streets.
    'S' "Signal" button, found in US elevators of 1991–2012 vintage.

An audible signal button, labelled "S": in the US, for elevators installed between 1991 and 2012 (initial passage of ADA and coming into force of 2010 revision), a button which if pushed, sounds an audible signal as each floor is passed, to assist visually impaired passengers. No longer used on new elevators, where the sound is normally obligatory.[58][59]

Other controls, which are generally inaccessible to the public (either because they are key switches, or because they are kept behind a locked panel), include:

  • Fireman's service, phase II key switch
  • Switch to enable or disable the elevator.
  • An inspector's switch, which places the elevator in inspection mode (this may be situated on top of the elevator)
  • Manual up/down controls for elevator technicians, to be used in inspection mode, for example.
  • An independent service/exclusive mode (also known as "Car Preference"), which will prevent the car from answering to hall calls and only arrive at floors selected via the panel. The door should stay open while parked on a floor. This mode may be used for temporarily transporting goods.
  • Attendant service mode
  • Large buildings with multiple elevators of this type also had an elevator dispatcher stationed in the lobby to direct passengers and to signal the operator to leave with the use of a mechanical "cricket" noisemaker.

External controls

An external control panel

Elevators are typically controlled from the outside by a call box, which has up and down buttons, at each stop. When pressed at a certain floor, the button (also known as a "hall call" button) calls the elevator to pick up more passengers. If the particular elevator is currently serving traffic in a certain direction, it will only answer calls in the same direction unless there are no more calls beyond that floor.

In a group of two or more elevators, the call buttons may be linked to a central dispatch computer, such that they illuminate and cancel together. This is done to ensure that only one car is called at one time.

Key switches may be installed on the ground floor so that the elevator can be remotely switched on or off from the outside.

In destination control systems, one selects the intended destination floor (in lieu of pressing "up" or "down") and is then notified which elevator will serve their request.

Floor numbering

Elevator buttons showing the missing 13th floor

Elevator algorithm

The elevator algorithm, a simple algorithm by which a single elevator can decide where to stop, is summarised as follows:

  • Continue travelling in the same direction while there are remaining requests in that same direction.
  • If there are no further requests in that direction, then stop and become idle, or change direction if there are requests in the opposite direction.

The elevator algorithm has found an application in computer operating systems as an algorithm for scheduling hard disk requests. Modern elevators use more complex heuristic algorithms to decide which request to service next. An introduction to these algorithms can be found in the "Elevator traffic handbook: theory and practice" given in the references below.

Destination control system

A destination control elevator floor selection panel at Northeastern University in Boston, United States

Some skyscraper buildings and other types of installation feature a destination operating panel where a passenger registers their floor calls before entering the car. The system lets them know which car to wait for, instead of everyone boarding the next car. In this way, travel time is reduced as the elevator makes fewer stops for individual passengers, and the computer distributes adjacent stops to different cars in the bank. Although travel time is reduced, passenger waiting times may be longer as they will not necessarily be allocated the next car to depart. During the down peak period the benefit of destination control will be limited as passengers have a common destination.

It can also improve accessibility, as a mobility-impaired passenger can move to his or her designated car in advance.

Inside the elevator there is no call button to push, or the buttons are there but they cannot be pushed — except door opening and alarm button — they only indicate stopping floors.

The idea of destination control was originally conceived by Leo Port from Sydney in 1961,[60] but at that time elevator controllers were implemented in relays and were unable to optimise the performance of destination control allocations.

The system was first pioneered by Schindler Elevator in 1992 as the Miconic 10. Manufacturers of such systems claim that average travelling time can be reduced by up to 30%.[61]

However, performance enhancements cannot be generalised as the benefits and limitations of the system are dependent on many factors.[62] One problem is that the system is subject to gaming. Sometimes, one person enters the destination for a large group of people going to the same floor. The dispatching algorithm is usually unable to completely cater for the variation, and latecomers may find the elevator they are assigned to is already full. Also, occasionally, one person may press the floor multiple times. This is common with up/down buttons when people believe this to be an effective way to hurry elevators. However, this will make the computer think multiple people are waiting and will allocate empty cars to serve this one person.

To prevent this problem, in one implementation of destination control, every user is given an RFID card, for identification and tracking, so that the system knows every user call and can cancel the first call if the passenger decides to travel to another destination, preventing empty calls. The newest invention knows even where people are located and how many on which floor because of their identification, either for the purposes of evacuating the building or for security reasons.[63] Another way to prevent this issue is to treat everyone travelling from one floor to another as one group and to allocate only one car for that group.

The same destination scheduling concept can also be applied to public transit such as in group rapid transit.

A destination dispatch control station, outside of the car, on which the user presses a button to indicate the desired destination floor, and the panel indicates which car will be dispatched

Special operating modes

Anti-crime protection

The anti-crime protection (ACP) feature will force each car to stop at a pre-defined landing and open its doors. This allows a security guard or a receptionist at the landing to visually inspect the passengers. The car stops at this landing as it passes to serve further demand.

Up peak

During up-peak mode (also called moderate incoming traffic), elevator cars in a group are recalled to the lobby to provide expeditious service to passengers arriving at the building, most typically in the morning as people arrive for work or at the conclusion of a lunch-time period when people are going back to work. Elevators are dispatched one-by-one when they reach a pre-determined passenger load, or when they have had their doors opened for a certain period of time. The next elevator to be dispatched usually has its hall lantern or a "this car leaving next" sign illuminated to encourage passengers to make maximum use of the available elevator system capacity. Some elevator banks are programmed so that at least one car will always return to the lobby floor and park whenever it becomes free.

The commencement of up-peak may be triggered by a time clock, by the departure of a certain number of fully loaded cars leaving the lobby within a given time period, or by a switch manually operated by a building attendant.

Down peak

During down-peak mode, elevator cars in a group are sent away from the lobby towards the highest floor served, after which they commence running down the floors in response to hall calls placed by passengers wishing to leave the building. This allows the elevator system to provide maximum passenger handling capacity for people leaving the building.

The commencement of down-peak may be triggered by a time clock, by the arrival of a certain number of fully loaded cars at the lobby within a given time period, or by a switch manually operated by a building attendant.

Sabbath service

A switch to turn Sabbath elevator mode on or off

In areas with large populations of observant Jews or in facilities catering to Jews, one may find a "Sabbath elevator". In this mode, an elevator will stop automatically at every floor, allowing people to step on and off without having to push any buttons. This prevents violation of the Sabbath prohibition against operating electrical devices when Sabbath is in effect for those who observe this ritual.[64]

However, Sabbath mode has the side effect of using considerable amounts of energy, running the elevator car sequentially up and down every floor of a building, repeatedly servicing floors where it is not needed. For a tall building with many floors, the car must move on a frequent enough basis so as to not cause undue delay for potential users that will not touch the controls as it opens the doors on every floor up the building.

Some taller buildings may have the Sabbath elevator alternate floors in order to save time and energy; for example, an elevator may stop at only even-numbered floors on the way up, and then the odd-numbered floors on the way down.

Independent service

Independent service or car preference is a special mode found on most elevators. It is activated by a key switch either inside the elevator itself or on a centralised control panel in the lobby. When an elevator is placed on this mode, it will no longer respond to hall calls. (In a bank of elevators, traffic is rerouted to the other elevators, while in a single elevator, the hall buttons are disabled). The elevator will remain parked on a floor with its doors open until a floor is selected and the door close button is held until the elevator starts to travel. Independent service is useful when transporting large goods or moving groups of people between certain floors.

Inspection service

Inspection service is designed to provide access to the hoistway and car top for inspection and maintenance purposes by qualified elevator mechanics. It is first activated by a key switch on the car operating panel usually labelled 'Inspection', 'Car Top', 'Access Enable' or 'HWENAB' (short for HoistWay access ENABled). When this switch is activated the elevator will come to a stop if moving, car calls will be cancelled (and the buttons disabled), and hall calls will be assigned to other elevator cars in the group (or cancelled in a single elevator configuration). The elevator can now only be moved by the corresponding 'Access' key switches, usually located at the highest (to access the top of the car) and lowest (to access the elevator pit) landings. The access key switches will allow the car to move at reduced inspection speed with the hoistway door open. This speed can range from anywhere up to 60% of normal operating speed on most controllers, and is usually defined by local safety codes.

Elevators have a car top inspection station that allows the car to be operated by a mechanic in order to move it through the hoistway. Generally, there are three buttons: UP, RUN, and DOWN. Both the RUN and a direction button must be held to move the car in that direction, and the elevator will stop moving as soon as the buttons are released. Most other elevators have an up/down toggle switch and a RUN button. The inspection panel also has standard power outlets for work lamps and powered tools.

Fire service

Depending on the location of the elevator, fire service code will vary state to state and country to country. Fire service is usually split up into two modes: phase one and phase two. These are separate modes that the elevator can go into.

Phase one mode is activated by a corresponding smoke sensor or heat sensor in the building. Once an alarm has been activated, the elevator will automatically go into phase one. The elevator will wait an amount of time, then proceed to go into nudging mode to tell everyone the elevator is leaving the floor. Once the elevator has left the floor, depending on where the alarm was set off, the elevator will go to the fire-recall floor. However, if the alarm was activated on the fire-recall floor, the elevator will have an alternate floor to recall to. When the elevator is recalled, it proceeds to the recall floor and stops with its doors open. The elevator will no longer respond to calls or move in any direction. Located on the fire-recall floor is a fire-service key switch. The fire-service key switch has the ability to turn fire service off, turn fire service on or to bypass fire service. The only way to return the elevator to normal service is to switch it to bypass after the alarms have reset.

KONE Ecodisc elevator in fireman's mode

Phase-two mode can only be activated by a key switch located inside the elevator on the centralised control panel. This mode was created for firefighters so that they may rescue people from a burning building. The phase-two key switch located on the COP has three positions: off, on, and hold. By turning phase two on, the firefighter enables the car to move. However, like independent-service mode, the car will not respond to a car call unless the firefighter manually pushes and holds the door close button. Once the elevator gets to the desired floor it will not open its doors unless the firefighter holds the door open button. This is in case the floor is burning and the firefighter can feel the heat and knows not to open the door. The firefighter must hold the door open button until the door is completely opened. If for any reason the firefighter wishes to leave the elevator, they will use the hold position on the key switch to make sure the elevator remains at that floor. If the firefighter wishes to return to the recall floor, they simply turn the key off and close the doors.

Medical emergency or code-blue service

Commonly found in hospitals, code-blue service allows an elevator to be summoned to any floor for use in an emergency situation. Each floor will have a code-blue recall key switch, and when activated, the elevator system will immediately select the elevator car that can respond the fastest, regardless of direction of travel and passenger load. Passengers inside the elevator will be notified with an alarm and indicator light to exit the elevator when the doors open.

Once the elevator arrives at the floor, it will park with its doors open and the car buttons will be disabled to prevent a passenger from taking control of the elevator. Medical personnel must then activate the code-blue key switch inside the car, select their floor and close the doors with the door close button. The elevator will then travel non-stop to the selected floor, and will remain in code-blue service until switched off in the car. Some hospital elevators will feature a 'hold' position on the code-blue key switch (similar to fire service) which allows the elevator to remain at a floor locked out of service until code blue is deactivated.

Riot mode

In the event of civil disturbance, insurrection, or rioting, management can prevent elevators from stopping at the lobby or parking areas, preventing undesired persons from using the elevators while still allowing the building tenants to use them within the rest of the building.

Emergency power operation

Many elevator installations now feature emergency power systems such as uninterruptible power supply (UPS) which allow elevator use in blackout situations and prevent people from becoming trapped in elevators. To be compliant with BS 9999 safety standards, a passenger lift being used in an emergency situation must have a secondary source of power. In many cases, providing a secondary mains feed simply isn't possible, so a UPS and or generator combination is used instead.

Where a generator is being used as the secondary power supply in a hospital, a UPS must also be present to meet regulations stating that healthcare facilities must test their emergency generators under load at least once per month. During the test period only one supply of power is feeding the lift, in a blackout situation without a UPS, the lifts would not be operational.

Traction elevators

When power is lost in a traction elevator system, all elevators will initially come to a halt. One by one, each car in the group will return to the lobby floor, open its doors, and shut down. People in the remaining elevators may see an indicator light or hear a voice announcement informing them that the elevator will return to the lobby shortly. Once all cars have successfully returned, the system will then automatically select one or more cars to be used for normal operations and these cars will return to service. The car(s) selected to run under emergency power can be manually over-ridden by a key or strip switch in the lobby. To help prevent entrapment, when the system detects that it is running low on power, it will bring the running cars to the lobby or nearest floor, open the doors, and shut down.

Hydraulic elevators

In hydraulic elevator systems, emergency power will lower the elevators to the lowest landing and open the doors to allow passengers to exit. The doors then close after an adjustable time period and the car remains unusable until reset, usually by cycling the elevator main power switch. Typically, due to the high current draw when starting the pump motor, hydraulic elevators are not run using standard emergency power systems. Buildings like hospitals and nursing homes usually size their emergency generators to accommodate this draw. However, the increasing use of current-limiting motor starters, commonly known as "soft-start" contactors, avoid much of this problem, and the current draw of the pump motor is less of a limiting concern.

Modernization

An elevator test tower in Japan

Most elevators are built to provide about 30 to 40 years of service, as long as service intervals specified and periodic maintenance/inspections by the manufacturer are followed. As the elevator ages and equipment become increasingly difficult to find or replace, along with code changes and deteriorating ride performance, a complete overhaul of the elevator may be suggested to the building owners.

A typical modernization consists of controller equipment, electrical wiring and buttons, position indicators and direction arrows, hoist machines and motors (including door operators), and sometimes door hanger tracks. Rarely are car slings, rails, or other heavy structures changed. The cost of an elevator modernization can range greatly depending on which type of equipment is to be installed.

Modernization can greatly improve operational reliability by replacing mechanical relays and contacts with solid-state electronics. Ride quality can be improved by replacing motor-generator-based drive designs with Variable-Voltage, Variable Frequency (V3F) drives, providing near-seamless acceleration and deceleration. Passenger safety is also improved by updating systems and equipment to conform to current codes.

Safety

On 26 February 2014, the European union released their adoption of safety standards through a directive notification.[65]

Cable-borne elevators

Governor

Statistically speaking, cable-borne elevators are extremely safe. Their safety record is unsurpassed by any other vehicle system. In 1998, it was estimated that approximately eight millionths of one percent (1 in 12 million) of elevator rides result in an anomaly, and the vast majority of these were minor things such as the doors failing to open. Of the 20 to 30 elevator-related deaths each year, most of them are maintenance-related — for example, technicians leaning too far into the shaft or getting caught between moving parts,[66] and most of the rest are attributed to other kinds of accidents, such as people stepping blindly through doors that open into empty shafts or being strangled by scarves caught in the doors.[66] In fact, prior to the September 11th terrorist attacks, the only known free-fall incident in a modern cable-borne elevator happened in 1945 when a B-25 bomber struck the Empire State Building in fog, severing the cables of an elevator cab, which fell from the 75th floor all the way to the bottom of the building, seriously injuring (though not killing) the sole occupant — the elevator operator.[67] However, there was an incident in 2007 at a Seattle children's hospital, where a ThyssenKrupp ISIS machine-room-less elevator free-fell until the safety brakes were engaged.[68] This was due to a flaw in the design where the cables were connected at one common point, and the kevlar ropes had a tendency to overheat and cause slipping (or, in this case, a free-fall). While it is possible (though extraordinarily unlikely) for an elevator's cable to snap, all elevators in the modern era have been fitted with several safety devices which prevent the elevator from simply free-falling and crashing. An elevator cab is typically borne by 2 to 6 (up to 12 or more in high rise installations) hoist cables or belts, each of which is capable on its own of supporting the full load of the elevator plus twenty-five percent more weight. In addition, there is a device which detects whether the elevator is descending faster than its maximum designed speed; if this happens, the device causes copper (or silicon nitride in high rise installations) brake shoes to clamp down along the vertical rails in the shaft, stopping the elevator quickly, but not so abruptly as to cause injury. This device is called the governor, and was invented by Elisha Graves Otis.[67] In addition, an oil/hydraulic or spring or polyurethane or telescopic oil/hydraulic buffer or a combination (depending on the travel height and travel speed) is installed at the bottom of the shaft (or in the bottom of the cab and sometimes also in the top of the cab or shaft) to somewhat cushion any impact.[66] However, in Thailand in November 2012, a woman was killed in a free falling elevator, in what was reported as the "first legally recognised death caused by a falling lift".[69]

Hydraulic elevators

Past problems with hydraulic elevators include underground electrolytic destruction of the cylinder and bulkhead, pipe failures, and control failures. Single bulkhead cylinders, typically built prior to a 1972 ASME A17.1 Elevator Safety Code change requiring a second dished bulkhead, were subject to possible catastrophic failure. The code previously permitted only single-bottom hydraulic cylinders. In the event of a cylinder breach, the fluid loss results in uncontrolled down movement of the elevator. This creates two significant hazards: being subject to an impact at the bottom when the elevator stops suddenly and being in the entrance for a potential shear if the rider is partly in the elevator. Because it is impossible to verify the system at all times, the code requires periodic testing of the pressure capability. Another solution to protect against a cylinder blowout is to install a plunger gripping device. Two commercially available are known by the marketing names "LifeJacket" and "HydroBrake". The plunger gripper is a device which, in the event of an uncontrolled downward acceleration, nondestructively grips the plunger and stops the car. A device known as an overspeed or rupture valve is attached to the hydraulic inlet/outlet of the cylinder and is adjusted for a maximum flow rate. If a pipe or hose were to break (rupture), the flow rate of the rupture valve will surpass a set limit and mechanically stop the outlet flow of hydraulic fluid, thus stopping the plunger and the car in the down direction.

In addition to the safety concerns for older hydraulic elevators, there is risk of leaking hydraulic oil into the aquifer and causing potential environmental contamination. This has led to the introduction of PVC liners (casings) around hydraulic cylinders which can be monitored for integrity.

In the past decade, recent innovations in inverted hydraulic jacks have eliminated the costly process of drilling the ground to install a borehole jack. This also eliminates the threat of corrosion to the system and increases safety.

Mine-shaft elevators

Safety testing of mine shaft elevator rails is routinely undertaken. The method involves destructive testing of a segment of the cable. The ends of the segment are frayed, then set in conical zinc moulds. Each end of the segment is then secured in a large, hydraulic stretching machine. The segment is then placed under increasing load to the point of failure. Data about elasticity, load, and other factors is compiled and a report is produced. The report is then analysed to determine whether or not the entire rail is safe to use.

Uses

A Fujitec traction elevator in Block 192, Bishan, Singapore

Passenger service

A passenger elevator is designed to move people between a building's floors.

Passenger elevators capacity is related to the available floor space. Generally passenger elevators are available in capacities from 500 to 2,700 kg (1,000–6,000 lb) in 230 kg (500 lb) increments. Generally passenger elevators in buildings of eight floors or fewer are hydraulic or electric, which can reach speeds up to 1 m/s (200 ft/min) hydraulic and up to 3 m/s (500 ft/min) electric. In buildings up to ten floors, electric and gearless elevators are likely to have speeds up to 3 m/s (500 ft/min), and above ten floors speeds range 3 to 10 m/s (500–2,000 ft/min).

Sometimes passenger elevators are used as a city transport along with funiculars. For example, there is a 3-station underground public elevator in Yalta, Ukraine, which takes passengers from the top of a hill above the Black Sea on which hotels are perched, to a tunnel located on the beach below. At Casco Viejo station in the Bilbao Metro, the elevator that provides access to the station from a hilltop neighbourhood doubles as city transportation: the station's ticket barriers are set up in such a way that passengers can pay to reach the elevator from the entrance in the lower city, or vice versa. See also the Elevators for urban transport section.

Types of passenger elevators

The former World Trade Center's twin towers used skylobbies, located on the 44th and 78th floors of each tower

Passenger elevators may be specialised for the service they perform, including: hospital emergency (code blue), front and rear entrances, a television in high-rise buildings, double-decker, and other uses. Cars may be ornate in their interior appearance, may have audio visual advertising, and may be provided with specialised recorded voice announcements. Elevators may also have loudspeakers in them to play calm, easy listening music. Such music is often referred to as elevator music.

An express elevator does not serve all floors. For example, it moves between the ground floor and a skylobby, or it moves from the ground floor or a skylobby to a range of floors, skipping floors in between. These are especially popular in eastern Asia.

Capacity

Residential elevators may be small enough to only accommodate one person while some are large enough for more than a dozen. Wheelchair, or platform elevators, a specialised type of elevator designed to move a wheelchair 3.7 m (12 ft) or less, can often accommodate just one person in a wheelchair at a time with a load of 340 kg (750 lb).[70]

Freight elevators

A specialized elevator from 1905 for lifting narrow gauge railroad cars between a railroad freight house and the Chicago Tunnel Company tracks below
The interior of a freight elevator. It is very basic yet rugged for freight loading.

A freight elevator, or goods lift, is an elevator designed to carry goods, rather than passengers. Freight elevators are generally required to display a written notice in the car that the use by passengers is prohibited (though not necessarily illegal), though certain freight elevators allow dual use through the use of an inconspicuous riser. In order for an elevator to be legal to carry passengers in some jurisdictions it must have a solid inner door. Freight elevators are typically larger and capable of carrying heavier loads than a passenger elevator, generally from 2,300 to 4,500 kg. Freight elevators may have manually operated doors, and often have rugged interior finishes to prevent damage while loading and unloading. Although hydraulic freight elevators exist, Cable-Borne Elevators, or Traction Elevators are more energy efficient for the work of freight lifting, especially in taller buildings.

Sidewalk elevators

A sidewalk elevator is a special type of freight elevator. Sidewalk elevators are used to move materials between a basement and a ground-level area, often the sidewalk just outside the building. They are controlled via an exterior switch and emerge from a metal trap door at ground level. Sidewalk elevator cars feature a uniquely shaped top that allows this door to open and close automatically.[71]

Stage lifts

Stage lifts and orchestra lifts are specialised elevators, typically powered by hydraulics, that are used to raise and lower entire sections of a theatre stage. For example, Radio City Music Hall has four such elevators: an orchestra lift that covers a large area of the stage, and three smaller lifts near the rear of the stage. In this case, the orchestra lift is powerful enough to raise an entire orchestra, or an entire cast of performers (including live elephants) up to stage level from below. There's a barrel on the background of the image of the left which can be used as a scale to represent the size of the mechanism

Vehicle elevators

Vehicular elevators are used within buildings or areas with limited space (in place of ramps), generally to move cars into the parking garage or manufacturer's storage. Geared hydraulic chains (not unlike bicycle chains) generate lift for the platform and there are no counterweights. To accommodate building designs and improve accessibility, the platform may rotate so that the driver only has to drive forward. Most vehicle elevators have a weight capacity of 2 tons.

Rare examples of extra-heavy elevators for 20-ton lorries, and even for railcars (like one that was used at Dnipro Station of the Kiev Metro) also occur.

Boat lift

In some smaller canals, boats and small ships can pass between different levels of a canal with a boat elevator rather than through a canal lock.

Aircraft elevators

An F/A-18C on an aircraft elevator of USS Kitty Hawk

For aircraft

On aircraft carriers, elevators carry aircraft between the flight deck and the hangar deck for operations or repairs. These elevators are designed for much greater capacity than other elevators, up to 91,000 kg (200,000 lb) of aircraft and equipment. Smaller elevators lift munitions to the flight deck from magazines deep inside the ship.

Within aircraft

On some passenger double-deck aircraft such as the Boeing 747 or other widebody aircraft, elevators transport flight attendants and food and beverage trolleys from lower deck galleys to upper passenger carrying decks.[72]

Limited use and limited application

The limited-use, limited-application (LU/LA) elevator is a special purpose passenger elevator used infrequently, and which is exempt from many commercial regulations and accommodations. For example, a LU/LA is primarily meant to be handicapped accessible, and there might only be room for a single wheelchair and a standing passenger.

Residential elevator

A residential elevator with integrated hoistway construction and machine-room-less design

A residential elevator or home lift is often permitted to be of lower cost and complexity than full commercial elevators. They may have unique design characteristics suited for home furnishings, such as hinged wooden shaft-access doors rather than the typical metal sliding doors of commercial elevators. Construction may be less robust than in commercial designs with shorter maintenance periods, but safety systems such as locks on shaft access doors, fall arrestors, and emergency phones must still be present in the event of malfunction.

The American Society of Mechanical Engineers (ASME) has a specific section of Safety Code (ASME A17.1 Section 5.3) which addresses Residential Elevators. This section allows for different parameters to alleviate design complexity based on the limited use of a residential elevator by a specific user or user group. Section 5.3 of the ASME A17.1 Safety Code is for Private Residence Elevators, which does not include multi-family dwellings.[73]

Some types of residential elevators do not use a traditional elevator shaft, machine room, and elevator hoistway. This allows an elevator to be installed where a traditional elevator may not fit, and simplifies installation. The ASME board first approved machine-room-less systems in a revision of the ASME A17.1 in 2007. Machine-room-less elevators have been available commercially since the mid 1990s, however cost and overall size prevented their adoption to the residential elevator market until around 2010.[74]

Also, residential elevators are smaller than commercial elevators. The smallest passenger elevator is pneumatic, and it allows for only 1 person.[75] The smallest traction elevator allows for just 2 persons.[76]

Dumbwaiter

Dumbwaiters are small freight elevators that are intended to carry food, books or other small freight loads rather than passengers. They often connect kitchens to rooms on other floors. They usually do not have the same safety features found in passenger elevators, like various ropes for redundancy. They have a lower capacity, and they can be up to 1 metre (3 ft) tall. Control panels at every stop mimic those found in passenger elevators, allowing calling, door control and floor selection.

Paternoster

A paternoster in Berlin, Germany

A special type of elevator is the paternoster, a constantly moving chain of boxes. A similar concept, called the manlift or humanlift, moves only a small platform, which the rider mounts while using a handhold seen in multi-story industrial plants.

Scissor lift

A mobile scissor lift, extended to near its highest position

The scissor lift is yet another type of lift. These are usually mobile work platforms that can be easily moved to where they are needed, but can also be installed where space for counter-weights, machine room and so forth is limited. The mechanism that makes them go up and down is like that of a scissor jack.

Rack-and-pinion elevator

Rack-and-pinion elevator are powered by a motor driving a pinion gear. Because they can be installed on a building or structure's exterior and there is no machine room or hoistway required, they are the most used type of elevator for buildings under construction (to move materials and tools up and down).[77]

Material handling belts and belt elevators

Material transport elevators generally consist of an inclined plane on which a conveyor belt runs. The conveyor often includes partitions to ensure that the material moves forward. These elevators are often used in industrial and agricultural applications. When such mechanisms (or spiral screws or pneumatic transport) are used to elevate grain for storage in large vertical silos, the entire structure is called a grain elevator. Belt elevators are often used in docks for loading loose materials such as coal, iron ore and grain into the holds of bulk carriers

There have occasionally been belt lifts for humans; these typically have steps about every 2 m (6 ft 6.7 in) along the length of the belt, which moves vertically, so that the passenger can stand on one step and hold on to the one above. These belts are sometimes used, for example, to carry the employees of parking garages, but are considered too dangerous for public use.

Social impact

Before the widespread use of elevators, most residential buildings were limited to about seven stories. The wealthy lived on lower floors, while poorer residents—required to climb many flights of stairs—lived on higher floors. The elevator reversed this social stratification, exemplified by the modern penthouse suite.[78]

Early users of elevators sometimes reported nausea caused by abrupt stops while descending, and some users would use stairs to go down. In 1894, a Chicago physician documented "elevator sickness".[78]

Elevators necessitated new social protocols. When Nicholas II of Russia visited the Hotel Adlon in Berlin, his courtiers panicked about who would enter the elevator first, and who would press the buttons. In Lifted: A Cultural History of the Elevator, author Andreas Bernard documents other social impacts caused by the modern elevator, including thriller movies about stuck elevators, casual encounters and sexual tension on elevators, the reduction of personal space and claustrophobia, and concerns about personal hygiene.[79]

Convenience features

LCD elevator floor indicator
A typical elevator indicator located in the Waldorf Astoria New York. This elevator was made by Otis.

Elevators may feature talking devices as an accessibility aid for the blind. In addition to floor arrival notifications, the computer announces the direction of travel (OTIS is well known for this in some of their GEN2 model elevators), and notifies the passengers before the doors are to close.

In addition to the call buttons, elevators usually have floor indicators (often illuminated by LED) and direction lanterns. The former are almost universal in cab interiors with more than two stops and may be found outside the elevators as well on one or more of the floors. Floor indicators can consist of a dial with a rotating needle, but the most common types are those with successively illuminated floor indications or LCDs. Likewise, a change of floors or an arrival at a floor is indicated by a sound, depending on the elevator.

Direction lanterns are also found both inside and outside elevator cars, but they should always be visible from outside because their primary purpose is to help people decide whether or not to get on the elevator. If somebody waiting for the elevator wants to go up, but a car comes first that indicates that it is going down, then the person may decide not to get on the elevator. If the person waits, then one will still stop going up. Direction indicators are sometimes etched with arrows or shaped like arrows and/or use the convention that one that lights up red means "down" and green (or white) means "up". Since the colour convention is often undermined or over-ridden by systems that do not invoke it, it is usually used only in conjunction with other differentiating factors. An example of a place whose elevators use only the colour convention to differentiate between directions is the Museum of Contemporary Art in Chicago, where a single circle can be made to light up green for "up" and red for "down". Sometimes directions must be inferred by the position of the indicators relative to one another.

In addition to lanterns, most elevators have a chime to indicate if the elevator is going up or down either before or after the doors open, usually in conjunction with the lanterns lighting up. For example, one chime can indicate "up", two "down", and no chimes indicate an elevator that is 'free'.[80]

Elevator with a virtual window affording a view of the City of London

Observatory service elevators often convey other facts of interest, including elevator speed, stopwatch, and current position (altitude), as with the case for Taipei 101's service elevators.

There are several technologies aimed to provide better experience to passengers suffering from claustrophobia, anthropophobia or social anxiety. Israeli startup DigiGage uses motion sensors to scroll the pre-rendered images, building and floor-specific content on a screen embedded into the wall as the cab moves up and down.[81] British company LiftEye provides a virtual window technology to turn common elevator into panoramic. It creates 3d video panorama using live feed from cameras placed vertically along the facade and synchronises it with cab movement. The video is projected on a wall-sized screens making it look like the walls are made of glass.[82]

Air conditioning

Elevator airflow diagram

The primary reason for installing an elevator air conditioner is the comfort that it provides while travelling in the elevator. It stabilises the condition of the air inside the elevator car. Some elevator air conditioners can be used in countries with cold climates if a thermostat is used to reverse the refrigeration cycle to warm the elevator car.

Heat generated from the cooling process is dissipated into the hoistway. The elevator cab (or car) is ordinarily not air-tight, and some of this heat may reenter the car and reduce the overall cooling effect.

The air from the lobby constantly leaks into the elevator shaft due to elevator movements as well as elevator shaft ventilation requirements. Using this conditioned air in the elevator does not increase energy costs. However, by using an independent elevator air conditioner to achieve better temperature control inside the car, more energy will be used.

Air conditioning poses a problem to elevators because of the condensation that occurs. The condensed water produced has to be disposed of; otherwise, it would create flooding in the elevator car and hoistway.

Methods of removing condensed water

There are at least four ways to remove condensed water from the air conditioner. However, each solution has its pros and cons.

Atomizing

Atomizing, also known as misting the condensed water, is one way to dispose of the condensed water. Spraying ultra-fine water droplets onto the hot coils of the air conditioner ensures that the condensed water evaporates quickly.

Though this is one of the best methods to dispose of the condensed water, it is also one of the costliest because the nozzle that atomises the water easily gets choked. The majority of the cost goes to maintaining the entire atomising system.

Boiling

Disposing of condensed water works by firstly collecting the condensed water and then heating it to above boiling point. The condensed water is eventually evaporated, thereby disposing of it.

Consumers are reluctant to employ this system because of the high rate of energy used just to dispose of this water.

Cascading

The cascading method works by flowing the condensed water directly onto the hot coils of the air conditioner. This eventually evaporates the condensed water.

The downside of this technology is that the coils have to be at extremely high temperature for the condensed water to be evaporated. There is a chance that the water might not evaporate entirely and that would cause water to overflow onto the exterior of the car.

Drainage system

Drainage system works by creating a sump to collect the condensed water and using a pump to dispose of it through a drainage system.

It is an efficient method, but it comes at a heavy price because the cost of building the sump. Moreover, maintaining the pump to make sure it operates is very expensive. Furthermore, the pipes used for drainage would look ugly on the exterior. This system also cannot be implemented on a built project.

ISO 22559

A symbol for elevator
Elevator for the disabled at Kaohsiung Mosque in Taiwan

The mechanical and electrical design of elevators is dictated according to various standards (aka elevator codes), which may be international, national, state, regional or city based. Whereas once many standards were prescriptive, specifying exact criteria which must be complied with, there has recently been a shift towards more performance-based standards where the onus falls on the designer to ensure that the elevator meets or exceeds the standard.

National elevator standards:

  • Australia – AS1735
  • Canada – CAN/CSA B44
  • Europe – EN 81 series (EN 81-1, EN 81-2, EN 81-28, EN 81-70, EN 12015, EN 12016, EN 13015, etc.)
  • India – Indian Standard – Installation and Maintenance of home lifts (Code of practice 2002)[83]
  • USA – ASME A17

converged in ISO 22559 series, "Safety requirements for lifts (elevators)":[84][85]

  • Part 1: Global essential safety requirements (GESRs).
  • Part 2: Safety parameters meeting the global essential safety requirements (GESRs).
  • Part 3: Global conformity assessment procedures (GCAP) – Prerequisites for certification of conformity of lift systems, lift components and lift functions
  • Part 4: Global conformity assessment procedures (GCAP) – Certification and accreditation requirements

ISO/TC 178 is the Technical Committee on Lifts, escalators and moving walks.[86][87]

Because an elevator is part of a building, it must also comply with building code standards relating to earthquake resilience, fire standards, electrical wiring rules and so forth.

The American National Elevator Standards Group (ANESG) sets an elevator weight standard to be 1,000 kg (2,200 lb).

Additional requirements relating to access by disabled persons, may be mandated by laws or regulations such as the Americans with Disabilities Act. Elevators marked with a Star of Life are big enough for a stretcher.[88]

U.S. and Canadian standard specifics

A typical elevator style found in many modern residential and small commercial buildings

In most US and Canadian jurisdictions, passenger elevators are required to conform to the American Society of Mechanical Engineers' Standard A17.1, Safety Code for Elevators and Escalators. As of 2006, all states except Kansas, Mississippi, North Dakota, and South Dakota have adopted some version of ASME codes, though not necessarily the most recent.[89] In Canada the document is the CAN/CSA B44 Safety Standard, which was harmonised with the US version in the 2000 edition. In addition, passenger elevators may be required to conform to the requirements of A17.3 for existing elevators where referenced by the local jurisdiction. Passenger elevators are tested using the ASME A17.2 Standard. The frequency of these tests is mandated by the local jurisdiction, which may be a town, city, state or provincial standard.

Passenger elevators must also conform to many ancillary building codes including the Local or State building code, National Fire Protection Association standards for Electrical, Fire Sprinklers and Fire Alarms, Plumbing codes, and HVAC codes. Also, passenger elevators are required to conform to the Americans with Disabilities Act and other State and Federal civil rights legislation regarding accessibility.

Residential elevators are required to conform to ASME A17.1. Platform and Wheelchair elevators are required to comply with ASME A18.1 in most US jurisdictions.

Most elevators have a location in which the permit for the building owner to operate the elevator is displayed. While some jurisdictions require the permit to be displayed in the elevator cab, other jurisdictions allow for the operating permit to be kept on file elsewhere – such as the maintenance office – and to be made available for inspection on demand. In such cases instead of the permit being displayed in the elevator cab, often a notice is posted in its place informing riders of where the actual permits are kept.

Unique installations

World statistics

Country Number of elevators installed
Italy 900,000
United States 900,000
China 4,000,000
South Korea 530,000

700,000 (as of June 2019)

Russia 520,000
Spain 950,000[90]

As of January 2008, Spain is the nation with the most elevators installed per capita[91] in the world, with 950,000 elevators installed[92] that run more than one hundred million lifts every day, followed by United States with 700,000 elevators installed and China with 610,000 elevators installed since 1949.[93] In Brazil, it is estimated that there are approximately 300,000 elevators currently in operation.[94][95] The world's largest market for elevators is Italy, with more than 1,629 million euros of sales and 1,224 million euros of internal market.

In Spain, the elevators in maintenance invoice €4 million a year, and €250 million in repairs. In 2012, Spain exported €300 million in elevators.

In South Korea there are 530,000 elevators in operation, with 36,000 added in 2015. Hyundai elevators has 48% market share ThyssenKrupp Elevator Korea (formerly the Dongyang Elevator Co.) 17%, Otis Elevator Korea (formerly the elevator division of LG Industrial Systems) 16%, as of 2015. South Korea record 50,000 elevators sales in 2018 with 700,000 accumulated operation as of June,2019. Korean annual elevator maintenance market is around US$1 billion.

Eiffel Tower

An elevator pulley in the Eiffel Tower

The Eiffel Tower has Otis double-deck elevators built into the legs of the tower, serving the ground level to the first and second levels. Even though the shaft runs diagonally upwards with the contour of the tower, both the upper and lower cars remain horizontally level. The offset distance of the two cars changes throughout the journey.

There are four elevator cars of the traditional design that run from the second level to the third level. The cars are connected to their opposite pairs (opposite in the elevator landing/hall) and use each other as the counterweight. As one car ascends from level 2, the other descends from level 3. The operations of these elevators are synchronised by a light signal in the car.

Statue of Unity

The Statue of Unity, the world's tallest statue at 182 metres (597 ft) high, has 10 high speed (4 metres per second (13 ft/s)) elevators leading up to a viewing gallery 153 metres (502 ft) high.[96]

Taipei 101

The observation deck elevator floor indicator in the Taipei 101

Double deck elevators, installed by Toshiba using Kone EcoDisc machinery, are used in the Taipei 101 office tower. Tenants of even-numbered floors first take an escalator (or an elevator from the parking garage) to the 2nd level, where they will enter the upper deck and arrive at their floors. The lower deck is turned off during low-volume hours, and the upper deck can act as a single-level elevator stopping at all adjacent floors. For example, the 85th floor restaurants can be accessed from the 60th floor sky-lobby. Restaurant customers must clear their reservations at the reception counter on the 2nd floor. A bank of express elevators stop only on the sky lobby levels (36 and 60, upper-deck car), where tenants can transfer to "local" elevators.

The high-speed observation deck elevators accelerate to a world-record certified speed of 1,010 metres per minute (61 km/h) in 16 seconds, and then it slows down for arrival with subtle air pressure sensations. The door opens after 37 seconds from the 5th floor. Special features include aerodynamic car and counterweights, and cabin pressure control to help passengers adapt smoothly to pressure changes. The downwards journey is completed at a reduced speed of 600 meters per minute, with the doors opening at the 52nd second.

Gateway Arch

The interior of one of the Gateway Arch tramway cars

The Gateway Arch in St. Louis, Missouri, United States, has a unique Montgomery elevator system which carries passengers from the visitors' center underneath the Arch to the observation deck at the top of the structure.

Called a tram or tramway, people enter this unique tramway much as one would enter an ordinary elevator, through double doors. Passing through the doors the passengers in small groups enter a horizontal cylindrical compartment containing seats on each side and a flat floor. A number of these compartments are linked to form a train. These compartments each individually retain an appropriate level orientation by tilting while the entire train follows curved tracks up one leg of the arch.

There are two tramways within the Arch, one at the north end, and the other at the south end. The entry doors have windows, so people travelling within the Arch are able to see the interior structure of the Arch during the ride to and from the observation deck. At the beginning of the trip the cars hang from the drive cables, but as the angle of the shaft changes, they end up beside and then on top of the cables.

View up the shaft of the elevator at the New City Hall, Hanover, Germany

New City Hall, Hanover, Germany

Elevator in the new city hall, Hanover, Germany, showing the cabin at the bottom and the top

The elevator in the New City Hall in Hanover, Germany, is a technical rarity, and unique in Europe, as the elevator starts straight up but then changes its angle by 15 degrees to follow the contour of the dome of the hall. The cabin therefore tilts 15 degrees during the ride. The elevator travels a height of 43 meters. The new city hall was built in 1913. The elevator was destroyed in 1943 and rebuilt in 1954.

Luxor incline elevator

The Luxor Hotel in Las Vegas, Nevada, United States, has inclined elevators. The shape of this casino is a pyramid. Therefore, the elevator travels up the side of the pyramid at a 39-degree angle. Other locations with inclined elevators include the Cityplace Station in Dallas, Texas, the Huntington Metro Station in Huntington, Virginia, and the San Diego Convention Center in San Diego, California.

Radisson Blue, Berlin, Germany

At the Radisson Blue in Berlin, Germany, the main elevator is surrounded by an aquarium; 82 feet tall, the aquarium contains more than a thousand different fish and offers views to people using the elevator.[97]

The Twilight Zone Tower of Terror

The Twilight Zone Tower of Terror is the common name for a series of elevator attractions at the Disney's Hollywood Studios park in Orlando, the Walt Disney Studios Park in Paris and the Tokyo DisneySea park in Tokyo. The central element of this attraction is a simulated free-fall achieved through the use of a high-speed elevator system. For safety reasons, passengers are seated and secured in their seats rather than standing. Unlike most traction elevators, the elevator car and counterweight are joined using a rail system in a continuous loop running through both the top and the bottom of the drop shaft. This allows the drive motor to pull down on the elevator car from underneath, resulting in downward acceleration greater than that of normal gravity. The high-speed drive motor is used to rapidly lift the elevator as well.

The passenger cabs are mechanically separated from the lift mechanism, thus allowing the elevator shafts to be used continuously while passengers board and embark from the cabs, as well as move through show scenes on various floors. The passenger cabs, which are automated guided vehicles or AGVs, move into the vertical motion shaft and lock themselves in before the elevator starts moving vertically. Multiple elevator shafts are used to further improve passenger throughput. The doorways of the top few "floors" of the attraction are open to the outdoor environment, thus allowing passengers to look out from the top of the structure.

"Top of the Rock" elevators

Guests ascending to the 67th, 69th, and 70th level observation decks (dubbed "Top of the Rock") atop the GE Building at Rockefeller Center in New York City ride a high-speed glass-top elevator. When entering the cab, it appears to be any normal elevator ride. However, once the cab begins moving, the interior lights turn off and a special blue light above the cab turns on. This lights the entire shaft, so riders can see the moving cab through its glass ceiling as it rises and lowers through the shaft. Music plays and various animations are also displayed on the ceiling. The entire ride takes about 60 seconds.

The Haunted Mansion

Part of the Haunted Mansion attraction at Disneyland in Anaheim, California, and Disneyland in Paris, France, takes place on an elevator. The "stretching room" on the ride is actually an elevator that travels downwards, giving access to a short tunnel which leads to the rest of the attraction. The elevator has no ceiling and its shaft is decorated to look like walls of a mansion. Because there is no roof, passengers are able to see the walls of the shaft by looking up, which gives the illusion of the room stretching.

For urban transport

Elevador de Santa Justa, in Lisbon, Portugal

In some towns where terrain is difficult to navigate, elevators are used as part of urban transport systems.

Elevador Lacerda in Salvador, Brazil.
Shanklin Cliff elevator in Shanklin, Isle of Wight

Examples:

Some cities have short two-station unenclosed inclined railway lines that serve the same function. These are called funiculars.

IOT elevators

Internet of things (IOT) technology application is being used in elevators to improve performance, operations, monitoring, maintenance with help of remote diagnostics, real time notifications and predictive behavioural insights.[99]

World's fastest elevators

The Shanghai Tower holds the current record of world's fastest elevators with their cars travelling at 73.8 km/h (45.9 mph). The elevator, that was installed on 7 July 2016, was manufactured by Mitsubishi Electric.[100]

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See also

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Bibliography

Further reading

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