South African Class 6E1, Series 9

The South African Railways Class 6E1, Series 9 of 1981 was an electric locomotive.

South African Class 6E1, Series 9
E2007 at Kirk Falls between the Nshongweni and Brereton Tunnels, KwaZulu-Natal, 3 March 2004
Type and origin
Power typeElectric
DesignerUnion Carriage & Wagon
BuilderUnion Carriage & Wagon
ModelUCW 6E1
Build date1981-1982
Total produced85
Rebuilder♠ Transwerk
♥ Transnet Rail Engineering
Rebuild date♠ 1993-1994 - ♥ 2001-2007
Number rebuilt♠ 70 known to Class 17E
♥ 83 to Class 18E, Series 1
Specifications
Configuration:
​
 • AARB-B
 • UICBo'Bo'
 • CommonwealthBo-Bo
Gauge3 ft 6 in (1,067 mm) Cape gauge
Wheel diameter1,220 mm (48.03 in)
Wheelbase11,279 mm (37 ft 0 in)
 • Bogie3,430 mm (11 ft 3 in)
Pivot centres7,849 mm (25 ft 9 in)
Panto shoes6,972 mm (22 ft 10 1⁄2 in)
Length:
​
 • Over couplers15,494 mm (50 ft 10 in)
 • Body14,631 mm (48 ft 0 in)
Width2,896 mm (9 ft 6 in)
Height:
​
 • Pantograph4,089 mm (13 ft 5 in)
 • Body height3,937 mm (12 ft 11 in)
Axle load22,447 kg (49,487 lb)
Adhesive weight89,788 kg (197,949 lb)
Loco weight89,788 kg (197,949 lb)
Electric system/s3 kV DC catenary
Current pickup(s)Pantographs
Traction motorsFour AEI-283AY
 • Rating 1 hour623 kW (835 hp)
 • Continuous563 kW (755 hp)
Gear ratio18:67
Loco brakeAir & Regenerative
Train brakesAir & Vacuum
CouplersAAR knuckle
Performance figures
Maximum speed113 km/h (70 mph)
Power output:
​
 • 1 hour2,492 kW (3,342 hp)
 • Continuous2,252 kW (3,020 hp)
Tractive effort:
​
 • Starting311 kN (70,000 lbf)
 • 1 hour221 kN (50,000 lbf)
 • Continuous193 kN (43,000 lbf) @ 40 km/h (25 mph)
Career
OperatorsSouth African Railways
Spoornet
ClassClass 6E1
Number in class85
NumbersE2001-E2085
Delivered1981-1982
First run1981
Last run2007

In 1981 and 1982, the South African Railways placed eighty-five Class 6E1, Series 9 electric locomotives with a Bo-Bo wheel arrangement in mainline service.[1]

Manufacturer

The 3 kV DC Class 6E1, Series 9 electric locomotive was designed and built for the South African Railways (SAR) by Union Carriage & Wagon (UCW) in Nigel, Transvaal. The electrical equipment was supplied by the General Electric Company (GEC).[2]

In 1981 and 1982, 85 Series 9 locomotives were delivered, numbered in the range from E2001 to E2085. Like Series 6 to 8, the Series 9 units were equipped with AEI-283AY traction motors. UCW did not allocate builder's or works numbers to the locomotives it built for the SAR, but used the SAR unit numbers for their record keeping.[1]

Characteristics

Orientation

These dual cab locomotives had a roof access ladder on one side only, just to the right of the cab access door. The roof access ladder end was marked as the no. 2 end. A corridor along the centre of the locomotive connected the cabs which were identical apart from the fact that the handbrake was located in cab 2. A pantograph hook stick was stowed in a tube mounted below the lower edge of the locomotive body on the roof access ladder side. The locomotive had one square and two rectangular access panels along the lower half of the body and a large hatch door below the second small window to the right of the side door on the roof access ladder side, and only one square access panel and a large hatch door below the first window immediately to the right of the door on the opposite side.[1]

Series identifying features

The Class 6E1 was produced in eleven series over a period of nearly sixteen years. While some of the Class 6E1 series are visually indistinguishable from their predecessors or successors, some externally visible changes did occur over the years.[1]

Drainage holes on Series 9 to 11

Series 8 and later locomotives could be distinguished from all older models by the large hatch door on each side. The Series 9 to Series 11 locomotives were visually indistinguishable from each other, but could be distinguished from all earlier models by the rainwater drainage holes on their lower sides. These holes were usually covered by so-called buckets, but the covers were absent on some locomotives. Another distinction was the end doors, which were recessed into the doorframes on Series 9 to Series 11 locomotives, compared to earlier models which had their end doors flush with the doorframes. In addition, on Series 9 and later models, the two side windows on the driver's assistant side were replaced by a single rectangular side window with rounded corners. Finally, unlike all earlier models, all four doors on Series 9 to Series 11 locomotives had rounded corners.[1][3][4]

Crew access

The Classes 5E, 5E1, 6E and earlier 6E1 series locomotives were notoriously difficult to enter from ground level since their lever-style door handles were at waist level when standing inside the cab. This made it impossible to open the door from outside without first climbing up high enough to reach the door handle while hanging on to the side handrails with one hand only. Crews therefore often chose to leave the doors ajar when parking and exiting the locomotives.[5]

Side doors with two interconnected latch handles on the outside, such as those which were introduced on the Class 7E1 with one outside handle mounted near floor level and the other at mid-door level, were also introduced on Class 6E1 locomotives beginning with Series 9.[6]

Service

The Class 6E1 family saw service all over both 3 kV DC mainline and branch line networks, the smaller Cape Western mainline between Cape Town and Beaufort West and the larger network which covers portions of the Northern Cape, the Free State, Natal, Gauteng, North West and Mpumalanga.[7]

Reclassification and rebuilding

Reclassification to Class 16E

During 1990 and 1991, Spoornet semi-permanently coupled several pairs of otherwise largely unmodified Class 6E1 locomotives, reclassified them to Class 16E and allocated a single locomotive number to each pair, with the individual units in the pairs inscribed "A" or "B". The aim was to accomplish savings on cab maintenance by coupling the units at their no. 1 ends, abandoning the no. 1 end cabs in terms of maintenance and using only the no. 2 end cabs. Most pairs were later either disbanded with the units reverting to Class 6E1 and regaining their original numbers or getting rebuilt to Class 18E.[7]

The first two Series 9 locomotives, numbers E2001 and E2002, were built as experimental logic control locomotives. They were the only two Series 9 units to have been reclassified and renumbered to Class 16E, becoming no. 16-500A and B.[1][8]

Modification to Class 17E

During 1993 and 1994, Class 17E locomotives were modified and reclassified from Class 6E1 Series 7, 8 or 9 locomotives. Key modifications included improved regenerative braking and wheel-slip control to improve their reliability on the steep gradients and curves of the Natal mainline. Unlike the unmodified but reclassified Class 16E locomotives, the Class 17Es retained their original unit numbers after reclassification.[7]

A stumbling block was that the regeneration equipment at many of the sub-stations along the route was unreliable, and since there was no guarantee that another train would be in the same section to absorb the regenerated energy, there was always the risk that line voltage could exceed 4.1 kV, which would make either the sub-station or the locomotive trip out. As a result, the subsequently rebuilt Class 18E locomotives were not equipped with regenerative braking.[8]

Seventy known Series 9 locomotives were reclassified to Class 17E. Their unit numbers are displayed in the table below.[7]

Rebuilding to Class 18E
Cab 1 of Class 18E no. 18-328, ex Class 6E1 no. E2071, Sentrarand, Gauteng, 22 September 2009

Beginning in 2000, Spoornet began a project to rebuild Series 2 to 11 Class 6E1 locomotives to Class 18E, Series 1 and Series 2 at the Transnet Rail Engineering (TRE) workshops at Koedoespoort. In the process, the cab at the no. 1 end was stripped of all controls and the driver's front and side windows were blanked off to have a toilet installed, thereby forfeiting the locomotive's bi-directional ability.[7][8]

Brake rack in Class 18E no. 18-089

Since the driving cab's noise level had to be below 85 decibels, cab 2 was selected as the Class 18E driving cab primarily based on its lower noise level compared to cab 1, which was closer and more exposed to the compressor's noise and vibration. Another factor was the closer proximity of cab 2 to the low voltage switch panel. The fact that the handbrake was located in cab 2 was not a deciding factor, but was considered an additional benefit.[8]

While the earlier Class 6E1, Series 2 to 7 locomotives had been built with a brake system which consisted of various valves connected to each other with pipes, commonly referred to as a "bicycle frame" brake system, the Class 6E1, Series 8 to 11 locomotives were built with an air equipment frame brake system, commonly referred to as a "brake rack". Since the design of the rebuilt Class 18E locomotives included the same brake rack, the rebuilding project was begun with the newer series 8 to 11 locomotives to reduce the overall cost of rebuilding.[8]

The Class 6E1, Series 9 locomotives which were used in this project were all rebuilt to Class 18E, Series 1 locomotives. Their numbers and renumbering details are shown in the table.[8]

Liveries

All the Class 6E1, Series 9 locomotives were delivered in the SAR Gulf Red livery with signal red cowcatchers, yellow whiskers and with the number plates on the sides mounted on three-stripe yellow wings. In the 1990s many of the Series 9 units began to be repainted in the Spoornet orange livery with a yellow and blue chevron pattern on the cowcatchers.[9]

Illustration
  • No. E2030 in SAR Gulf Red & whiskers at Chieveley, KwaZulu-Natal, c. 1999
  • No. E2057 in Spoornet orange livery at Chieveley, KwaZulu-Natal, c. 1999
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References
  1. South African Railways Index and Diagrams Electric and Diesel Locomotives, 610mm and 1065mm Gauges, Ref LXD 14/1/100/20, 28 January 1975, as amended
  2. "UCW - Electric locomotives" (PDF). The UCW Partnership. Archived from the original (PDF) on 12 October 2007. Retrieved 30 September 2010.
  3. Paxton, Leith; Bourne, David (1985). Locomotives of the South African Railways (1st ed.). Cape Town: Struik. pp. 128–129. ISBN 0869772112.
  4. 18-050 (ex Series 9 E2013) with recessed end door and rounded door corners
  5. E1882 with high mounted door handle
  6. 18-253 (ex Series 9 E2058) with two door handles
  7. Railways of Southern Africa Locomotive Guide, 2002 Edition, (Compiled by John N. Middleton), p57, as amended by Combined Amendment List 4, January 2009
  8. Information gathered from the rebuild files of individual locomotives at Transnet Rail Engineering's Koedoespoort shops, or obtained from John Middleton as well as several Transnet employees
  9. Soul of A Railway, System 7, Western Transvaal, based in Johannesburg, Part 9. South-Eastwards as far as Volksrust (2nd part) by Les Pivnic. Caption 4. (Accessed on 11 April 2017)

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