Indian locomotive class WDG-2/3A

The Indian locomotive class WDG-3A is a class of diesel-electric locomotive that was developed in 1994 by Diesel Locomotive Works (DLW),Varanasi for Indian Railways. The model name stands for broad gauge (W), Diesel (D), Goods traffic (G) engine, 3100 Horsepower (3A) locomotive. They entered service in 18 July, 1995. A total of 1164 WDG-3A units were built between 1994 and 2015 at DLW, Varanasi with a few units being produced by Diesel Loco Modernisation Works (DLMW) and Parel Workshop.

WDG-3A
KYN WDG-3A twins hauling freight
Type and origin
Power typeDiesel
BuilderDLW, Diesel Loco Modernisation Works
ModelALCO DL560C variant
Build dateAugust 22, 1994, onwards
Total producedWDG-3A: 1164 as of December 2015
RebuilderDiesel Loco Modernisation Works, Patiala
Specifications
Configuration:
​
 • UICCo-Co
Gauge1,676 mm (5 ft 6 in)
BogiesHigh adhesion Fabricated bogies
Wheel diameter1,092 mm (3 ft 7 in)
Wheelbase12.834 m (42 ft 1 1⁄4 in)
Length17.85 m (58 ft 6 3⁄4 in)
Width3.016 m (9 ft 10 3⁄4 in)
Height4.162 m (13 ft 7 7⁄8 in)
Axle load20,500 kg (45,200 lb)
Loco weight123 t (121 long tons; 136 short tons)
Fuel typeDiesel
Fuel capacity6,000 L (1,300 imp gal; 1,600 US gal)
Prime moverALCO 251-C
RPM range400 - 1050 rpm
Engine typeV16 Diesel engine
AspirationABB VTC304-15 or Napier NA 295 IR turbocharger
Traction motorsBHEL TA 10102 CW (new), BHEL TG 10931 AZ(old)
Cylinders16
Cylinder size228 mm × 266 mm (8.98 in × 10.47 in)
bore x stroke
TransmissionDiesel electric
MU working2
Train brakesAir, Vacuum and Dual
Performance figures
Maximum speed100 km/h (62 mph)
Power outputWDG-3A: 3100 HP
Tractive effort37.90 t (37 long tons; 42 short tons)
Factor of adh.0.33
Career
OperatorsIndian Railways
Numbers14501-14999,Newer 13000-13665
NicknamesShakti, Prabal, Jai Jawan(13489)
LocaleAll over Indian Railways
Dispositionactive

It is the dedicated freight version of the hugely successful WDM-2 and shares the same engine and horsepower rating with WDM-3A. It is considered to be a successful locomotive class with high reliability and few maintenance problems.Despite the introduction of more modern types of locomotives like WDG-4 and electrification, a significant number are still in use, both in mainline and departmental duties. As of January 2020, 1113 locomotives still retain "operational status" on the mainline as WDG-3A, with a few examples having been converted to WAGC3 or WAG-10.

VSKP WDG - 3A Twins

History

The first units of this class was delivered on July 18, 1995 under the name of WDG-2.[1] The class was manufactured till end of 2015. All the older locomotives built by DLW had regular WDM-2 type square short hood profile and control stand position and the locomotives are rated at 3100 HP.

From 2009 onward they are equipped with Daulat Ram DBR, microprocessor control and an Auxiliary Power Unit (APU) in the short hood thus they bear external resemblance to the WDM-3D class.[2][3] The WDG3A has higher Tractive Effort (7.5 t more) and Axle Load (1.7 t) compared to the WDM3A eventhough they have the same engine and horsepower rating. Many units of this class has been named "shakti" and can easily be recognized by their orange livery with cream stripe & lightning bolts. Besides IR, WDG-3A are being use by private companies for industrial uses, thermal power plants, port trusts etc.

Production was stopped in 2015 when Advanced locomotives like the WDG-4D were built, thus rendering the ALCO platform obsolete. Two WDG-4s can haul more goods than three WDG-3A combined. Meanwhile, Diesel Loco Works in Varanasi started rebuilding the existing locomotives, which had reached midlife into a purely electric twin section 10,000 HP (7,457 kW) locomotive, classified them as the WAGC3. More of the WDG-3A class reaching midlife are to be converted to WAGC3.

Sub Classes

WDG-3B

They were an experimental technical variant of the WDG3A with an upgraded ALCO engine to output 3200 hp. But the experiment was unsuccessful and all units were reverted to normal WDG-3A. One of the locomotives of this class was numbered #14796.[4]

WDG-3C

Another experimental class, but this time rated at 3300 hp. Only one unit (#14962) was produced and was painted in a unique "Dark Rose/Cheetah" livery.[5][6] This loco was derated to 2600 hp but is still with the Katni diesel locomotive shed. This class was unsuccessful as well.

WDG-3D

Freight version of the WDM-3D. Only one (#13301) unit was marked with this marking. It may possibly be rated at 3400 hp.[7][8] Now it has been derated to 2600 hp with WDG-3A class markings and homed at the Vatva Loco Shed.

Locomotive sheds
ZoneNameShed CodeQuantity
Central RailwayPunePA20
KalyanKYN35
KurlaCLA8
Eastern RailwayAndalUDL70
East Central RailwayPatratuPTRU2
MughalsaraiMGS11
SamastipurSPJ71
East Coast RailwayVisakhapatnamVSKP126
Northern RailwayLudhianaLDH49
LucknowLKO23
North Central RailwayJhansiJHS35
North Eastern RailwayGondaGD10
Northeast Frontier RailwayMalda TownMLDT4
GuwahatiNGC51
North Western RailwayAbu RoadABR10
Southern RailwayErodeED9
ErnakulamERS22
Golden RockGOC42
TondiarpetTNP5
South Central RailwayKazipetKZJ47
GootyGY5
GuntakalGTL71
Moula AliMLY34
South Eastern RailwayKharagpurKGP83
Bokaro Steel CityBKSC11
South East Central RailwayRaipurR34
South Western RailwayKrishnarajapuramKJM38
Western RailwayRatlamRTM40
VatvaVTA28
West Central RailwayNew Katni JunctionNKJ118
Total Locomotives Active as of 01-08-2020[9]1112

Technical specifications

Technical details are as follows:[10][11]

Manufacturers DLW
Engine Alco 251-C, 16 cylinder, 3,100 hp (2,300 kW), (3,007 hp or 2,242 kW site rating, earlier 2,900 hp (2,200 kW)) with Napier NA2951R/ ABB VTC-304-VG15/ GE 7s 1716 turbo supercharged engine. 1,050 rpm max, 400 rpm idle; 228.6 mm × 266.7 mm (9.00 in × 10.50 in) bore x stroke; compression ratio 12.5:1. Direct fuel injection, centrifugal pump cooling system (2,457 L/min (540 imp gal/min; 649 US gal/min) at 1,050 rpm), fan driven by eddy current clutch (90 hp or 67 kW at 1,050 rpm)
Governor EDC / Woodward 8574-650
Transmission Electric, with BHEL TA 10102 CW alternator (1,050 rpm, 1100 V, 4,400 amperes) (Earlier used BHEL TG 10931 AZ alternator)
Traction motors BHEL TM 4906 AZ/ 4907 BZ (435 hp or 324 kW) (with roller bearings)
Axle load 18.8 tonnes (18.5 long tons; 20.7 short tons), total weight 112.8 t (111.0 long tons; 124.3 short tons)
Bogies Alco High Adhesion Fabricated Bogies
Starting TE 40 t (39 long tons; 44 short tons) at adhesion 30.8%, continuous 37.05 t (36.46 long tons; 40.84 short tons)
Length over buffer beams 17,850 mm (58 ft 6 3⁄4 in)
Distance between bogies 11,500 mm (37 ft 8 3⁄4 in)

WDG-3A Converted into Electric Locomotive WAGC-3

In 2018, Chittaranjan Locomotive Works, Diesel Locomotive Works and Research Design and Standards Organisation converted a WDG-3A into a purely electric, twin - section 10,000 HP (7,457 kW) locomotive, classified as the WAGC3.[12] This locomotive was the result of the initiative taken up by the Railway Board in November 2017, asking RDSO to work out details of conversion of diesel locos to electric locos. RDSO had suggested that such conversion would be possible with retaining the Motorized Truck assembly (which includes traction motors and drive side traction converters), computer controlled brakes (CCBs) and other relevant parts, suitably redesigning the under - frame and superstructure and adding the conversion kit. It was done in a record time of 69 days.[13][14] Both units will together be considered as one asset and one locomotive by Indian Railways.Only 1 unit has been produced till now and it is in service.It has been given to Bondamumda Shed of SER.

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See also

References
  1. "IR History: Part - V (1970-1995)". Indian Railways Fan Club. Retrieved 22 August 2017.
  2. "Company Profile" (PDF). indianrailways.gov.in. Indian Railways. Retrieved 2 March 2018.
  3. "Motive Power" (PDF). indianrailways.gov.in. RDSO. 2018. Retrieved 2 March 2018.
  4. Theevandi (6 January 2014). "Diesel Locomotive Roster – The WDP and WDG Series!". 24 Coaches. Retrieved 29 June 2019.
  5. "wdg3_cheetah.jpg". www.irfca.org. Retrieved 29 June 2019.
  6. "agf_trip2.jpg". www.irfca.org. Retrieved 29 June 2019.
  7. "WDG-3D".
  8. "[IRFCA] Indian Railways Locomotive Roster Vatva (VTA) WDG-3A 13301 Show". www.irfca.org. Retrieved 29 June 2019.
  9. "Railway Website Mechanical Department". Retrieved 16 May 2020.
  10. "Diesel Locomotive Classes – Broad Gauge". Indian Railways Fan Club.
  11. https://www.dlw.indianrailways.gov.in/works/uploads/File/WDG3A.pdf
  12. "Indian Railways creates history! Converts diesel loco to 'Make in India' electric locomotive; watch video". The Financial Express. 3 March 2018. Retrieved 1 October 2018.
  13. "DLW/Varanasi converts WAGC3-class Diesel Locomotive from Diesel to Electric Traction – RailNews Media India Ltd". Retrieved 29 June 2019.
  14. Mar 3, Binay Singh | TNN | Updated; 2018; Ist, 19:07. "Diesel Locomotive Works (DLW): Indian Railways creates history by converting diesel locomotive into electric | Varanasi News - Times of India". The Times of India. Retrieved 29 June 2019.CS1 maint: numeric names: authors list (link)
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