Zama Group

Zama Group is a family-held German-owned company and a manufacturer of diaphragm carburetors, oil pumps and further mechanical precision engine components. Their Headquarters are in Hong Kong, China. Zama supplies mainly to original equipment manufacturers (OEMs) of gasoline-powered outdoor tools,[7] e.g. Stihl, Husqvarna or Yamabiko and claims itself to be the technology leader in their industry.[2]

Zama Group
Formerly
Shinagawa Die-Casting Co. Ltd.[1]
Industrymanufacturing
FoundedSeptember 1, 1952 (1952-09-01) in Shinagawa, Tokyo, Japan[1]
FounderKato Jiro
HeadquartersHong Kong,
China
Number of locations
Japan, United States, China, Philippines[2] (2016)
Area served
worldwide[3]
Key people
Jan-Grigor Schubert (President), Karen Anderson (VP After Sales), Hideaki Kawanari (VP Production), Thorsten König (VP Commercial), Randy Sherman (VP Sales), Mamoru Toda (VP development), Karsten Wagner (VP Philippine Operations)[4]
Productscarburetors, oil pumps, solenoid valves, chain tensioning systems,[5] output shafts, solutions for fuel management, customer specific machined parts
Production output
15 million carburetors, 5 million oil-pumps (2015)
OwnerStihl International GmbH
Number of employees
2297[6] (2015)
Websitehttp://www.zamacarb.com/

History

Zama was founded on 1 September 1952 as Shinagawa Die-Casting Co. Ltd. in Shinagawa City Tokyo, Japan by Kato Jiro. With 20 employees, Zama primarily focused on producing Automobile parts for Japanese companies. In 1962 the company was moved to Zama City, Kanagawa Prefecture near Yokohama, Japan which had an influence on the later name of the company: Zama. In July 1975, the number of employees had reached approximately 200, and Zama entered into the carburetor business, which is their core business area today.[1]

Expansion

In September 1981, the first location abroad was established in Torrance, California, United States as USA Zama Inc. to support the Headquarters in Japan by marketing, importing and delivering Zama carburetors to American customers. After four years another factory was opened in Iwate, Japan which specialized in diaphragm carburetor assembly as well as die designing and tooling. In March 1989, Zama Industries was founded in Hong Kong to reduce the negative impact on revenue caused by a sudden change of the currency exchange rate of JPY and USD. Another facility was opened in November 1990 in Franklin, Tennessee, USA to expand the US operations in engineering and to establish a Zama aftermarket department. In August 1991, a second factory with 400 employees was opened in Iwate, Japan to meet the demands for more capacity. The factory was opened for die-casting and machining for automobile parts. By the end of 1991, a factory with 450 employees was opened in the Special Economic Zone of XiLi, Shenzhen, China and major parts of the Hong Kong facilities were moved there. The main focus of this facility is the production of diaphragm carburetors. Due to the strong growth, the factory was extended in 1997 and in 2000. In 2006, when direct labor headcount had surpassed 1,000 employees, all production facilities were consolidated in one factory site in Shenzhen and a die-casting and storage facility in Hong Kong.[1] Due to rising risk of only one main production site,[8][9] Zama decided to open a second main production facility in Santo Tomas, Batangas, Philippines which was inaugurated in January 2016. In 2017 the XiLi factories are expected to move to a new factory in Huizhou, China[10] due to municipal plans to remodel the former industrial area of XiLi into a commercial/residential zone.[6]

Development of product variety

Starting out with the production and distribution of die-casting products, Zama developed into the world’s largest manufacturer of diaphragm carburetors[11] and sells further products nowadays.[12] Zama's first carburetor was produced in 1975, and the production of oil pumps was initiated in 2003. Further milestones for Zama were the production of their first electronic carburetor in 2009 and the production of their first solenoid valve in 2016.[1]

Group structure

Stihl Holding

The Zama group is part of the Stihl Holding AG & Co. KG which is headquartered in Waiblingen, Germany. The Zama factories are subsidiaries owned 100% by the Stihl International GmbH.[13]

Locations of Zama group and tasks

Zama operates in five locations around the world. Zama Corporation in Hong Kong is the administrative, financial and logistic center of the Zama Group, and distributes more than 14 million carburetors worldwide, making use of the excellent logistic and financial facilities in Hong Kong. Guangdong Zama Precision Industry Corporation Ltd. in XiLi, Shenzhen, China serves as the production location of Zama Group. Approximately 2,100 associates produce carburetors, oil pumps, solenoid-valves and other parts for the outdoor industry. Due to a rezoning project of the XiLi area, Zama will move this location to Huizhou in 2017.[6] Zama Japan is the center of Research and Development,[14] design of in-house production tooling, as well as support for Japanese domestic customers. Zama Philippines, the newest Zama plant, is producing carburetors[11] and miniaturized coils for solenoid valves. USA Zama, Inc, located in Franklin, Tennessee serves as the Sales headquarters for the Zama Group and the world headquarters for Zama Aftermarket Sales.[4]


Zama Hong Kong
Guangdong Zama Precision Industry Corporation Ltd.
Zama new factory in Huizhou
Zama Japan
Zama Philippines
Zama USA
Locations of the Zama Group

Products and customers

Zama offers about 350 different models of diaphragm carburetors[15] and is a major manufacturer of lubricating systems for chainsaws.[12] Other products Zama sells include solenoid valves, output shafts, and complete solutions for fuel management as well as other customer-specific parts. Together with their partners, they offer complete engine management systems for small 2 and 4 cycle engines. OEM customers, such as Stihl, Husqvarna or Yamabiko, are mainly producers of lawn and garden products.[16]

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References
  1. Zama Group. "Zama Full History". Zama Carb. Retrieved 6 September 2016.
  2. Campos, Othel. "Germany's Zama bullish on PH". Manila Standard. Retrieved 6 September 2016.
  3. Konietzny, Benjamin. "Philippinische Wirtschaft auf dem Sprung". ntv. Retrieved 7 September 2016.
  4. Zama Group. "Zama Locations". Zama Homepage. Retrieved 6 September 2016.
  5. Adel, Rosette. "German firm opens $50-M plant in Batangas". Phil Star. Retrieved 7 September 2016.
  6. Stihl. "Stihl annual report 2015" (PDF). stihl.co.nz. Retrieved 6 September 2016.
  7. Zama Group. "Zama - About us". Zama homepage. Retrieved 6 September 2016.
  8. Abele, Corinne. "Im Interview- Zwei deutsche Führungskräfte äußern sich zu Standort- und Zukunftsplänen". Germany Trade and Invest. Retrieved 7 September 2016.
  9. Rempis, Jay. "Zama production plant opens in the Philippines". Manila Bulletin. Retrieved 6 September 2016.
  10. The People`s Government of HuiZhou Municipality. "German ZAMA Project "Settled in" Shatian". Huizhou. Retrieved 7 September 2016.
  11. Lim, Janina. "German manufacturer opens P2.4-B facility". Business World Online Manila. Retrieved 6 September 2016.
  12. Zama Group. "Zama products". Zama homepage. Retrieved 6 September 2016.
  13. Andreas Stihl AG & Co. KG. "Homepage- About us". Stihl homepage. Retrieved 7 September 2016.
  14. Fiedler, Reinhard. "Auch Kaercher und Stihl sind betroffen". Backnanger Kreiszeitung. Retrieved 6 September 2016.
  15. The Standard. "German plant in Batangas to open in January". The Standard. Manila Standard. Retrieved 19 September 2016.
  16. Ersatzteilplan.de. "Zama Ersatzteilliste". Ersatzteilplan.de. Retrieved 7 September 2016.
  • Business Meeting of the Philippine President, Dr. Ruediger Stihl and Jan Grigor Schubert
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