International Harvester IDI

The International Harvester IDI (from Indirect Injection) engine is a 4-stroke 8-cylinder Diesel engine used in International Harvester school buses, trucks, Ford F-Series pickups, and Ford E-Series vans from the 1983 to 1994 model years. The engine had two displacements: 420 cubic inches (6.9 L), which was used in Ford trucks from 1983 until 1987, and 444 cubic inches (7.3 L), which was used in Ford trucks from 1988 until 1994 (naturally aspirated) and in 1993 and 1994 (turbocharged).

IDI
Valve cover sticker from International-Navistar AT190 7.3 liter turbo-diesel engine as installed in 1994 Ford F-350 Turbo Diesel
Overview
ManufacturerInternational Harvester (1982–1986)
Navistar International (1987–1994)
Production1982–1987 (6.9 L)
1988–1994 (7.3 L)
Layout
Configuration90° V8
Displacement420 cu in (6.9 L)
444 cu in (7.3 L)
Cylinder bore4 in (101.6 mm) (6.9 L)
4.11 in (104.4 mm) (7.3 L)
Piston stroke4.18 in (106.2 mm)
Block materialIron
Head materialIron
ValvetrainOHV 2 valves x cyl.
Compression ratio20.7:1 (1983 6.9 L)
21.5:1 (1984 & Later 6.9 L)
RPM range
Idle675 (7.3 L)
Combustion
TurbochargerOptional Single Wastegated, AR.82 Garrett T3 (1993–1994 Only)
Fuel systemIndirect injection
ManagementMechanical
Fuel typeDiesel
Oil system10 US qt (9.5 L; 8.3 imp qt)
Cooling systemWater-cooled
Output
Power output161 hp (120 kW) (1983)[1], later 170 hp (127 kW) @ 3,300 RPM (6.9 L)[2]
185 hp (138 kW) @ 3,000 RPM (7.3 L)
190 hp (142 kW) @ 3,000 RPM (7.3 L turbo)
Torque output307 lb⋅ft (416 N⋅m) @ 1,800 (1983)[3] 315 lb⋅ft (427 N⋅m) @ 1,400 RPM (1984 & Later)(6.9 L)[4]
338 lb⋅ft (458 N⋅m) @ 1,800 RPM (7.3 L)
388 lb⋅ft (526 N⋅m) @ 1,400 RPM (7.3 L turbo)
Chronology
SuccessorNavistar T444E
Ford Power Stroke V8

During 1994 production, the IDI engine was replaced by the Navistar T444E engine, sharing only the displacement with the IDI. The T444E was the first engine marketed under the Ford Power Stroke name.

History

In 1981 Ford signed an agreement with International Harvester to produce diesel engines for their light truck line. This led directly to the production of the 6.9-liter IDI diesel. The engine is developed as a low cost, light weight diesel that fit where a V8 gas engine would, to try to convert their gas engine customers to diesel and to sell to Ford for use in F-Series light duty trucks and E-Series/Econoline vans. Before it could be sold to Ford however, Tenneco Inc. purchased in the "Harvester" division of International Harvester which was moved within their Case heavy equipment line. The remainder of what was International Harvester was renamed Navistar, which concentrated on engine and medium/heavy truck development. Consequently, these are actually International-Navistar IDI engines.

6.9L

During the 1983 model year, the F250 and F350 trucks were first available with the 6.9L diesel engine. This was the first diesel engine offered in Ford light-duty pickups. Although the GM pickups already had offered a diesel engine in C10s starting in 1977 (Oldsmobile 5.7 Diesel), and C10-30 in 1982 (6.2L N/A Detroit), the GM diesel engines were intended for efficiency over power. The 6.9 L loosely replaced the 400 cu in (6.6 L) gas V8 that was offered between 1977 and 1982. The 6.9 was billed as a fuel efficient alternative to the 351 cu in (5.8 L) V8 Windsor gasoline engine. Falling between the base 300 cu in (4.9 L) Inline-6 and top-of-the line 460 cu in (7.5 L) gas V8, the 6.9 L engine was naturally aspirated and put out 170 hp (127 kW) @ 3,300 RPM and 315 lb⋅ft (427 N⋅m) @ 1,400 RPM[5].

7.3L

In 1988, the 6.9-liter engine was supplanted by the 7.3-liter upgrade, with over 300,000 6.9's shipped to Ford and countless numbers installed into medium-duty trucks, school buses, and the like. This engine features numerous improvements over the 6.9-liter, with most of the changes located in the heads; the block received an increase bore and select-fit pistons, while the heads received an enlarged prechamber, enlarged valve stem shields, harder valves, and other minor upgrades. The front cover was revised to reduce seepage.

The 1st 7.3l-liter engine was introduced in 1986 for the International s-series trucks & school buses, The 6.9-liter and the 7.3-liter engine was an optional for International s-series trucks and school buses from 1986-1987 before it went straight to the 7.3-liter engine in 1988 for Ford trucks and International trucks and school buses until the end of the 1994 year model.

Finally, in 1993 Ford made available a turbocharged edition of the 7.3 L. An internally wastegated, AR.82 Garrett T3 series turbo was used as the OEM for the factory turbocharger system. The system was tuned to minimize performance loss at high elevation, rather than to improve peak performance. A primary limiting factor to the performance potential of the engine is an incredibly restrictive stock down-pipe. It is commonly believed, but not officially verified, that this is deliberate and due to Ford's impending release of the T444E (Powerstroke) engine. Factory turbo vehicles received numerous additional improvements. Pistons had an enlarged primary compression ring, added intermediate ring, an enlarged ring land and wrist pin, as well as an anodized piston face. Other improvements included tweaks to the injection pump, and an upgraded oil-coolant heat exchanger.[6]

Fuel system

These engines use an injection pump that is entirely mechanical, this was the standard for diesels of the day. The fuel system also utilizes indirect injection which made it quieter than mechanically direct injected engines. Both 6.9 and 7.3-liter engines use the Stanadyne DB-2 injection pump fed by a cam-driven lift pump.

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References
  1. http://oldcarbrochures.org/index.php/NA/FMC-Trucks-Vans/1983-Trucks-Vans/1983-Ford-F-Series-Pickup-Brochure/1983-Ford-F-Series-Pickup-14-15
  2. http://www.imagebam.com/image/d57217860510894
  3. http://oldcarbrochures.org/index.php/NA/FMC-Trucks-Vans/1983-Trucks-Vans/1983-Ford-F-Series-Pickup-Brochure/1983-Ford-F-Series-Pickup-14-15
  4. http://www.imagebam.com/image/d57217860510894
  5. http://www.imagebam.com/image/d57217860510894
  6. "7.31 IDI Turbocharged Diesel Engine" (PDF). fokisd.org. Ford.

http://www.thedieselfiles.com http://www.thedieselfiles.com/Ford/69lupdatepart4.pdf http://www.dieselpowermag.com/tech/ford/0810dp_ford_diesel_truck/

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