Introduction

Use this guide to replace a broken or worn-down pull start rope from a Stihl BG 50 gas-powered leaf blower.

The purpose of the pull start rope is to start the combustion engine. The rope can become brittle if it is not used frequently or it may begin to tear after extensive use. If the rope is only dirty it is not necessary to replace it. If the rope has already broken, Step 2 can be skipped.

Be sure to removing the fuel from the blower’s fuel tank to prevent a fire hazard.

The old rope should be disposed of, but the pull start handle can be kept as a spare part.

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    • Use the Torx T25 screwdriver to remove the three screws holding the orange casing.

    • Remove the orange plastic casing from the rest of the blower.

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    • Hold the starter rope in a U shape.

    • Cut the rope with a knife without letting go of the rope going in the blower.

    • Letting go of the rope will make the rope pull itself rapidly into the starter pulley. This may damage other components.

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    • Let the rope go slowly into the starter pulley.

    • Grab the rope from its knot and remove the rope from the starter pulley.

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    • Tie a knot at the end of the new starter rope and set it aside.

    What size rope? 3mm? 3.5mm?

    Skinner Family -

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    • Spin the starter pulley clockwise until a noise is heard.

    • Letting go of the starter pulley will make it spin counter-clockwise. This may result in a small bruise or cut. To avoid this, make sure to have a strong grip on the starter pulley and spin it slowly.

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    • Having someone help to insert the rope through the holes will make these steps easier.

    • While holding the starter pulley, insert the end of the rope lacking the knot.

    • When it comes out the other side of the starter pulley, pull it through.

    • Without letting go of the starter pulley, insert the rope through the orange case and pull it taut.

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    • Hold the rope taut and let go of the starter pulley.

    • Let go of the rope slowly until about a foot of rope remains outside the casing.

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    • Insert the rope inside the pull start handle.

    • Tie a knot at the end of the rope.

    • Let go of the rope.

    • Make sure the pull start handle does not come off before letting go of the rope.

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    • Put the orange casing back on the blower.

    • Use the Torx T25 screwdriver to tighten the three screws.

Conclusion

When the pull start rope is pulled, it should wind back. If it does not, a mistake might have occurred when changing the new rope when winding it inside the starter pulley.

Christian A.

Member since: 06/10/21

247 Reputation

2 comments

My cord works fine after disassembling fron blower. Put it back together and pulls a little way; then gets stuck, pull more rope,.but I can’t pull all the way out at one time to start the blower. Is there a problem with the wheel or motor

Lindauer93@gmail.com -

Cord on blower won’t pull all the way out to start engine on big 50. Took it apart and pull rope pulls fine. Reassembled it and rope won’t pull all the way out to start.

Lindauer93@gmail.com -