Wärtsilä-Sulzer RTA96-C
The Wärtsilä RT-flex96C is a two-stroke turbocharged low-speed diesel engine designed by the Finnish manufacturer Wärtsilä. It is designed for large container ships that run on heavy fuel oil. Its largest 14-cylinder version is 13.5 metres (44 ft) high, 26.59 m (87 ft) long, weighs over 2,300 tons, and produces 80,080 kW (107,390 hp). The engine is the largest reciprocating engine in the world.
| RT-flex96C | |
|---|---|
| Overview | |
| Manufacturer | Wärtsilä |
| Production | 2006-present |
| Layout | |
| Configuration | Two-stroke straight-14 |
| Cylinder bore | 96 cm (38 in) |
| Piston stroke | 2.50 m (98 in) |
| RPM range | |
| Redline | 120 |
| Combustion | |
| Turbocharger | Single |
| Fuel type | heavy fuel oil |
| Output | |
| Power output | 80,080 kW (107,390 hp) |
| Dimensions | |
| Length | 26.59 m (87.2 ft) |
| Height | 13.5 m (44 ft) |
| Dry weight | over 2,300 tons |
The 14-cylinder version first entered commercial service in September 2006 aboard the Emma Mærsk. The design is similar to the older RTA96C engine, but with common rail technology (in place of traditional camshaft, chain gear, fuel pump and hydraulic actuator systems). This provides maximum performance at lower revolutions per minute (rpm), reduces fuel consumption and emits lower levels of harmful emissions.
The engine has crosshead bearings so the always-vertical piston rods create a tight seal under the pistons. Consequently, the lubrication of the engine is split: the cylinders and the crankcase use different lubricants, each being specialised for and dedicated to its role. The cylinders are lubricated by continuous timed injection of consumable lubricant, formulated to protect the cylinders from wear and to neutralise the acids formed during combustion of the high-sulfur fuels commonly used. The crosshead design reduces sideways forces on the piston, keeping diametral cylinder liner wear down to about 0.03 mm per 1000 hours.[1]
As a piston descends, it compresses incoming combustion air for the adjacent cylinders. This also serves to cushion the piston as it approaches bottom dead centre, thereby removing some load from the bearings. The engine is uniflow-scavenged by way of exhaust valves that are operated by electronically controlled hydraulics, thus eliminating the camshaft.
As of 2006, more than 300 RT-flex96C engines and older RTA96C engines were in service or on order.[2]
Technical data (as of 2008)
| Configuration | Turbocharged two-stroke diesel straight engine, 6 to 14 cylinders |
| Bore | 960 mm (38 in) |
| Stroke | 2,500 mm (8.2 ft) |
| Displacement | 1810 litres (110450 CI) per cylinder |
| Engine speed | 22–120 RPM |
| Mean effective pressure | 1.96 MPa @ full load, 1.37 MPa @ maximum efficiency (85% load) |
| Mean piston speed | 8.5 meters per second |
| Best specific fuel consumption | 160 g/(kW·h)[3][lower-alpha 1] |
| Power | Up to 5,720 kW per cylinder, 34,320–80,080 kW (46,020–107,390 bhp) total |
| Torque | Up to 7,603,850 N⋅m (5,608,310 lbf⋅ft) @ 102 rpm |
| Power density | 29.6–34.8 kW (39.7–46.7 bhp) per tonne, 2300 tonnes for the 14-cylinder version |
| Mass of fuel injected per cylinder per cycle | ~160 g (5.6 oz) @ full load
(Whole engine uses up to 250 tons of fuel per day.) |
| Crankshaft weight | 300 t (660,000 lb)[1] |
| Piston weight | 5.5 t (12,000 lb) |
| Piston height | 6 m (20 ft) |
References
- 85% load, R2 operating point : max speed, lowest power
- Hanlon, Mike. Most powerful diesel engine in the world GizMag. Accessed: 24 February 2011.
- "The world's most powerful Engine enters service" (Press release). Wärtsilä Corporation. 2006-09-12.
- "RTA-C Technology Review" (PDF). Wärtsilä. 2004. p. 23. Archived from the original on December 26, 2005.CS1 maint: unfit url (link)