Transient Reactor Test Facility

The Transient Reactor Test Facility (TREAT) is an air-cooled, graphite moderated, thermal spectrum test nuclear reactor designed to test reactor fuels and structural materials.[1] Constructed in 1958, and operated from 1959 until 1994, TREAT was built to conduct transient reactor tests where the test material is subjected to neutron pulses that can simulate conditions ranging from mild transients to reactor accidents. TREAT was designed by Argonne National Laboratory,[2] and is located at the Idaho National Laboratory. Since original construction, the facility had additions or systems upgrades in 1963, 1972, 1982, and 1988. The 1988 addition was extensive, and included upgrades of most of the instrumentation and control systems.[3]

TREAT Reactor (south side)

TREAT
Location in the United States
TREAT
Location in Idaho, west of Idaho Falls

The U.S. Department of Energy (DOE) decided to resume a program of transient testing,[4][5][6][7][8] and planned to invest about $75 million to restart the TREAT facility by 2018. The renewed interest in TREAT was sparked by the 2011 Fukushima Daiichi nuclear disaster, which prompted the shutdown of Japan's and Germany's nuclear plants. One use for TREAT is planned to be testing of new accident-tolerant fuel for nuclear reactors.[9][10][11] TREAT was successfully restarted in November 2017, under budget and ahead of schedule.

Fuel and core

The TREAT fuel assemblies are approximately 9 feet long, and 4 inches square in cross section. The fuel is a graphite uranium mixture, with 1 part uranium to 10,000 parts graphite. The active portion of the fuel assembly is about 48 inches, with a graphite reflector of about 24 inches above and below the active portion. The active portion of the fuel assemblies are encased with Zircaloy. There is also a graphite axial reflector, composed of two parts. The first part of the axial reflector consists of movable assemblies similar to the fuel assemblies, but containing only graphite and no fuel. The second part of the axial reflector consists of permanent blocks of graphite, approximately 24 inches thick, stacked outside the core cavity. This permanent reflector was reclaimed from Chicago Pile-1, the world's first nuclear reactor. The core may be loaded to a size of 5 feet by 5 feet (nominal) up to 6 feet by 6 feet (maximum), depending on the needs of the experiment.[12][13]

As described above, the fuel is composed of a mixture of graphite and uranium. The uranium is in the form of uranium oxide particles that are approximately 20 microns in size, and are in direct contact with the graphite moderator. The graphite, in addition to being the neutron moderator, also acts as a large thermal heat sink. The time lag of the heat transfer is on the order of 1 millisecond, much faster than the heat transfer to a liquid coolant flowing past fuel assemblies. Also, when the graphite is heated it creates a sizable negative moderator temperature coefficient. These characteristics allow TREAT to produce large ‘self-limited’ transients, which are limited by the fuel negative moderator coefficient without control rod movement.[13]

Experimental capabilities

TREAT is capable of a wide range of operations and test conditions. TREAT can operate at a steady state power of 100 kW, produce short transients of up to 19 GW, or produce shaped transients controlled by the TREAT automatic reactor control system and the Control Rods. A test assembly can be inserted in the center of the core. The test assembly is a self-contained vehicle, that can contain fuel or materials for a variety of reactor types.[14] These test assemblies, also referred to as test vehicles or test loops, can simulate the conditions of a light water reactor, heavy water reactor, liquid metal fast breeder reactor, or a gas cooled reactor.[15]

In some experiments, provisions were made to make high speed film recordings of the experiment, such as these videos.

Hodoscope

TREAT has a fast-neutron hodoscope that collimates and detects fast fission neutrons emitted by the experiment fuel sample.

The TREAT hodoscope consists of a front collimator, a rear collimator, a bank of detectors, electronics to interface to the detectors, and a data acquisition system. The collimator has 10 columns with 36 rows, which are aligned to an array (or arrays) of 360 detectors. The hodoscope provides time and spatial resolution of fuel motion during transients and in-place measurement of fuel distribution before, during, and after an experiment.[15][16] One array of detectors consists of Hornyak Button detectors.[17] The Hornyak Button is a fast neutron detector that consists of a film of ZnS applied to lucite, which together form the 'button'. The button is attached to a photomultiplier tube. This detector shows good efficiency at detecting fast neutrons in a background of thermal neutrons and gamma radiation.[18]

Neutron radiography facility

TREAT has a neutron radiography facility on the west face of the reactor. This allows non-destructive examination of experiment test assembly (or other materials) up to 4 meters in length. TREAT can operate at steady state power levels of up to 120 kW to product neutrons for the radiography facility.[19][2][14]

Systems

Control rod drives
TREAT Control Rod Drive Mechanisms

TREAT has three banks of control rod drive mechanisms, the control/shutdown rods, the compensation/shutdown rods, and the transient rods. There are 4 drive mechanisms in each group. The drive mechanisms are below the reactor, and raise the control rods out of the reactor to increase reactivity.[20] These banks of control rods are arranged in two rings. The inner ring contains four drive mechanisms, the compensation/shutdown rods, with one control rod for each drive mechanism. The outer ring has four control/shutdown drive mechanisms and four transient rod drive mechanisms. The control/shutdown and transient rod drive mechanisms have two control rods for each drive mechanism. All the control rods contain B4C poison sections. The compensation/shutdown and control/shutdown drive mechanisms are mechanical lead screw driven, and have use pneumatic pressure to assist the scram function. The four transient rod drives are hydraulically actuated, and are controlled by the Automatic Reactor Control System (ARCS) to control transients.[21] These transient rods move up to 170 in/sec over a total travel of 40 inches (i.e. full 40 inch stroke in about 0.24 seconds).[22]

Reactor Trip System

The TREAT Reactor Trip System (RTS) is designed to automatically shut down the TREAT reactor if any of several measured parameter exceed predetermined setpoints. In this basic function the TREAT RTS is similar to the Reactor Protection System (RPS) at a commercial power plant. However the TREAT RTS is different from a commercial plant RPS in several ways. First, a commercial plant RPS uses combinational logic (e.g. 2 out of 3, or 2 out of 4) of the protection system channels to reduce the chance of an inadvertent reactor trip. The TREAT RTS has 3 channels of Transient instrumentation and 2 channels of Steady-State instrumentation. The TREAT RTS will trip the reactor if any channel indicates the need for a trip. Since TREAT does not operate for long periods of time, the use of combinational logic to reduce the chance of an inadvertent trip is not needed. Secondly, the TREAT RTS has more nuclear instrument associated trips, and fewer process related trips than a commercial plant. For example commercial plants (PWRs) may have trips on Steam Generator Level, Reactor Coolant System Flow, or loss of load (main generator or turbine trip). TREAT does not have as many process related trips, due to the relatively simple process systems.[23]

TREAT Restart

On November 14, 2017, the TREAT reactor achieved criticality for the first time since 1994. This was accomplished 12 months ahead of schedule, and about $20 million under budget. This is an important milestone toward the testing of new nuclear fuel, which is expected to begin in 2018.[24][25][26][27][28][29]

Completion of First Fueled Experiment

On September 18, 2018 TREAT completed the first experiment with a small sample of light water reactor fuel.[30][31][32][33][34] This was a very significant milestone for the TREAT reactor, and is a major step toward one mission of TREAT - validating new accident tolerant nuclear fuel for commercial power plants. The senior Senator from Idaho, Senator Mike Crapo, read the statement below into the Congressional Record.

RECOGNIZING THE TRANSIENT REACTOR TEST FACILITY RESTART

Mr. CRAPO. Mr. President, along with my colleagues Senator James Risch and Representative Mike Simpson, today I wish to call attention to an important event taking place today at the U.S. Department of Energy's, DOE, 890-square-mile site in Idaho. Today, Idaho National Laboratory, INL, personnel ran the first experiments in the Transient Reactor Test, TREAT, facility in nearly a quarter century. 

Idaho National Laboratory is our Nation's lead nuclear energy research, development, and demonstration laboratory, the place where 52 original nuclear reactors were constructed and demonstrated. One of those reactors was the TREAT facility, which operated from 1959-1994, and remained fully fueled while on standby status. Transient testing focuses upon testing nuclear fuel under accident conditions. TREAT is one of the most capable and flexible transient test reactors in the world.
  Following the accident at the Fukushima-Daiichi Power Plant in Japan 7 years ago, Congress directed the DOE to develop reactor fuels that could better withstand accident conditions. During TREAT's 35 operating years, the reactor performed 6,604 reactor startups and 2,884 transient irradiations. Given this history, it made more sense to restart the facility than build a new reactor. That decision paid off when, on August 31, 2017, the Resumption of Transient Testing Program was completed more than 1 year ahead of schedule and approximately $17 million under budget.
This highly successful restart at the TREAT facility was recognized in August, when a joint DOE-INL team won the Secretary of Energy Award. This award recognizes DOE employees or contractors who accomplish significant achievements. It is the highest nonmonetary internal recognition that can be achieved at the DOE. U.S. Secretary of Energy Rick Perry highlighted the TREAT restart team's effort and efficiency, and recognized the importance of the facility to nuclear energy scientists and engineers as they work to develop advanced nuclear fuels and reactor technologies.
  Congratulations, INL and DOE, on the TREAT restart and for bringing back online an important national asset in the effort to develop the advanced nuclear reactors so vital to our economy, environment, and national security.[35]

External Pages

Idaho National Laboratory TREAT site - https://transient.inl.gov/SitePages/Home.aspx

Idaho National Laboratory "360 degree tour" of the TREAT facility - https://inl.gov/360-tour-map/#treat

General reference

Stacy, Susan M. (2000) Proving the Principle: A History of the Idaho National Engineering and Environmental Laboratory, 1949-1999. United States Government Printing. pp. 136, 268. ISBN 0160591856.

Specific references
  1. Kelly, John E.; Wright, Steven Alan; Tikare, Veena; MacLean, Heather J. (Idaho National Laboratory; Parma, Edward J.; Peters, Curtis D.; Vernon, Milton E.; Pickard, Paul S. (2007-10-01). "Global Nuclear Energy Partnership Fuels Transient Testing at the Sandia National Laboratories Nuclear Facilities: Planning and Facility Infrastructure Options". Cite journal requires |journal= (help)
  2. "Fast Reactor Technology - Reactors designed/built by Argonne National Laboratory". www.ne.anl.gov. Retrieved 2015-08-21.
  3. "INL Fact Sheet - Transient Reactor Test Facility". Retrieved 2015-07-25.
  4. "Idaho brings nuclear test reactor back to life". Associated Press. Associated Press. 5 October 2014. Retrieved 7 August 2015.
  5. RAMSETH, LUKE (3 October 2014). "Bringing a nuclear test reactor back to life at INL". Post Register (Idaho Falls, ID).
  6. "DOE issues Finding of No Significant Impact for the Environmental Assessment on Resumption of Transient Testing of Nuclear Fuels and Materials at Idaho National Laboratory". US Department of Energy, Office of Nuclear Energy, Initiatives, Nuclear Facility Operations. Retrieved 26 July 2015.
  7. "Resumption of Transient Testing". US Department of Energy, Office of Nuclear Energy, Initiatives, Nuclear Facility Operations. Retrieved 26 July 2015.
  8. "TREAT Reactor Restart". Snake River Alliance. Retrieved 7 August 2015.
  9. Ballard, Dorothy (2014-10-07). "TREAT nuclear reactor to reopen after 20 years of inactivity". PennEnergy. PennWell. Retrieved 25 July 2015.
  10. "Development of Light Water Reactor Fuels with Enhanced Accident Tolerance – Report to Congress". US DOE. Retrieved 10 October 2015.
  11. Gregoire, Tim (August 2016). "Topical Meeting Nuclear Fuels and Structural Materials 2016". Nuclear News. American Nuclear Society, Incorporated. 59 (9): 123. ISSN 0029-5574.
  12. Heath, Bradley K. "Parametric Thermal Models of the Transient Reactor Test Facility (TREAT)". US Department of Energy. Retrieved 8 August 2015.
  13. Okrent, D.; Dickerman, C. E.; Gasidlo, J.; O'Shea, D. M.; Schoeberle, D. F. (1960-09-01). "The Reactor Kinetics of the Transient Reactor Test Facility (TREAT)". OSTI 4117807. ANL-6174. Cite journal requires |journal= (help)
  14. Carmack, Jon. "Future Transient Testing of Advanced Fuels". US Department of Energy. Retrieved 8 August 2015.
  15. CRAWFORD, D.C.; SWANSON, R.W.; WRIGHT, A.E.; HOLTZ, R.E. "RIA TESTING CAPABILITY OF THE TRANSIENT REACTOR TEST FACILITY" (PDF). International Atomic Energy Agency (IAEA). Retrieved 2 September 2015.
  16. Rhodes, E.; DeVolpi, A.; Fink, C.; Stanford, G.; Pecina, R.; Travis, D.; Kash, R. "TREAT FAST-NEUTRON HODOSCOPE: IMPROVEMENTS IN TIME AND MASS RESOLUTION OF FUEL MOTION". US DOE. OSTI 6786663. Cite journal requires |journal= (help)
  17. DeVolpi, A.; Fink, C.L.; Marsh, G.E.; Rhodes, E.A.; Stanford, G.S. (1980). FAST-NEUTRON HODOSCOPE AT TREAT: METHODS FOR QUANTITATIVE DETERMINATION OF FUEL DISPERSAL. Argonne National Lab. OSTI 1130757. Retrieved 18 October 2015.
  18. Hornyak, W. F. (1951-10-17). "A Fast Neutron Detector". OSTI 4396836. Retrieved 2015-10-18. Cite journal requires |journal= (help)
  19. Jensen, Shawn R. (ORCID:0000000213654551); E. Craft, Dr Aaron (ORCID:0000000270923826) (2018-09-02). "Reactivation of the Transient Reactor Test (TREAT) Facility Neutron Radiography Program". OSTI 1484514. Cite journal requires |journal= (help)
  20. Bess, John Darrell; DeHart, Mark David (2015-10-01). "Baseline Assessment of Treat for Modeling and Analysis Needs". Idaho National Laboratory (INL), Idaho Falls, ID (United States). Cite journal requires |journal= (help)
  21. Lipinski, W. C.; Brookshier, W. K.; Burrows, D. R.; Lenkszus, F. R.; McDowell, W. P. (1985-01-01). "TREAT Reactor Control and Protection System". OSTI 6350642. Cite journal requires |journal= (help)
  22. Wade, D. C.; Bhattacharyya, S. K.; Lipinski, W. C.; Stone, C. C. (1982-01-01). "Core Design of the Upgraded Treat Reactor". Argonne National Lab., IL (USA). Cite journal requires |journal= (help)
  23. Lenkszus, F. R.; Bucher, R. G. (1984-01-01). "Microprocessor tester for the treat upgrade reactor trip system". OSTI 6120836. Cite journal requires |journal= (help)
  24. "DOE National Laboratory Resumes Operation of U.S. Transient Test Reactor". Energy.gov. Retrieved 2017-12-01.
  25. Energy, Department of. "Test Reactor Restarts at Idaho National Laboratory". Retrieved 2017-12-01.
  26. "US restarts nuclear testing facility in Idaho after 23 years | Tulsa's 24-Hour News, Weather and Traffic". KRMG Radio. Retrieved 2017-12-01.
  27. "US restarts TREAT nuclear testing facility in Idaho after 23 years". www.elp.com. Retrieved 2017-12-01.
  28. "US restarts unique test reactor - Nuclear Engineering International". www.neimagazine.com. Retrieved 2017-12-01.
  29. "US test reactor resumes operations". www.world-nuclear-news.org. Retrieved 2017-12-01.
  30. "INL's TREAT reactor successfully completes first fueled experiment | INL". www.inl.gov. Retrieved 2018-10-28.
  31. "Idaho National Laboratory Completes First Fueled Experiment in U.S. Transient Test Reactor". Energy.gov. Retrieved 2018-10-28.
  32. nbrown@postregister.com, By NATHAN BROWN. "INL test reactor revived with first experiment in decades". Idaho State Journal. Retrieved 2018-10-28.
  33. "Restarted US reactor completes first fuel test - World Nuclear News". www.world-nuclear-news.org. Retrieved 2018-10-28.
  34. Writer, Staff (2018-09-19). "TREAT reactor conducts first fueled experiment". KIFI. Retrieved 2018-10-28.
  35. "Congressional Record". www.congress.gov. Retrieved 2018-10-28.
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