Tikhvin Freight Car Building Plant

Joint Stock Company “Tikhvin Freight Car Building Plant ” (TVSZ) is a Russian freight car manufacturer, the largest in the CIS. Launched in January 2012, Tikhvin Freight Car Building Plant is the main production facility of Research and production corporation “United Wagon Company”.[1][2]

Tikhvin Freight Car Building Plant
Joint-stock company
IndustryTransport machine building
Founded2011 (2011)
Headquarters
Tikhvin
,
Russia
Key people
Timofey Khryapov (Chief Executive Officer at United Wagon Company, Managing Company of Tikhvin Freight Car Building Plant) Gennady Veselov (Managing Director at Tikhvin Freight Car Building Plant)
ProductsFreight cars
RUB 2.639 billion (2016)
Number of employees
>9,500 (2018)
Websitewww.tvsz.ru/en

History
TVSZ freight wagons, 2011. Source: ICT Group

The plant was a greenfield project implemented at the site of Transmash, a former subsidiary of the manufacturing group Kirovsky Zavod and one of the USSR's most prominent industrial giants in the north-west.

The construction works commenced in January 2008. The project was co-financed by Vnesheconombank (VEB), which approval was issued by the supervisory board of Vnesheconombank, chaired by the Russian Prime Minister Vladimir Putin, in the same year.

The manufacturing facility rely on engineering developed by international companies based in Germany, Austria, UK, Slovenia, Canada, Spain, USA, the Czech Republic, Belgium and Finland. The plant's design, equipment, construction and commissioning were performed by ICM, an engineering company and a joint venture of the ICT Group and Israel-based Baran Group.

The foundry equipment and processes were advised by Krapohl-Wirth Foundry Consulting Group GmbH.

In July 2008, the plant launched pilot production at a capacity of 100 freight cars per year.

The first batch of industrial machinery was delivered to the facility in April 2010. In July the same year TVSZ started its first foundry line manufacturing 6,000 ton of railcar castings per year.

The plant's key product is the Barber bogie designed by Russian engineering centers jointly with US-based Standard Car Truck Company.[3] The bogie's first prototype model made in Russia was tested at TVSZ in 2010.

In March 2011, Tikhvin Freight Car Building Plant sent the first batch of its freight hopper cars for test operation.

The facility was officially inaugurated on 30 January 2012. According to Vladimir Putin, “It is such state-of-the-art projects that are reshaping the national economy, reviving Russia’s manufacturing industries, and creating better employment opportunities: efficient and attractive jobs for engineers and skilled workers.”

In May 2012, United Wagon Company was founded to manage TVSZ's activities.

In June 2013, Tikhvin Freight Car Building Plant was awarded the title of the Best Industrial Project by Vnesheconombank.

In September 2013, Siberian Coal Energy Company (SUEK) and United Wagon Company signed a contract for the supply of up to 6,000 cars manufactured by Tikhvin Freight Car Building Plant. In 2015, SUEK announced its intention to purchase another 7,000 cars.[4]

TVSZ manufactured its 10,000th freight car in July 2014.[5][6]

In October 2016, Tikhvin Freight Car Building Plant started to manufacture austempered ductile iron parts. The current production capacity stands at 30,000 car sets per year.[7][8]

In June 2017, TVSZ produced its 50,000th railcar.

In September 2017, TVSZ was awarded the AAR quality certificate by the Association of American Railroads. In the same month, the plant started to supply its heavy car castings to North America.[9][10][11]

In December 2017, Tikhvin Freight Car Building Plant obtained a certificate of compliance with ISO/TS 22163:2017.[12]

Specialization and products

The plant manufactures last- (fifth) generation freight cars mounted on bogies with an increased axle load of 25 tf. The current production capacities of Tikhvin Freight Car Building Plant are 18,400 freight cars, 67,000 wheel sets and 30,000 cast car sets per year.[13] In 2017, the TVSZ made its first batch of 27-tf freight cars to be tested at the facilities of the Russian Railways.

Staff

At the end of 2017, the number of people employed at Tikhvin Freight Car Building Plant exceeded 9,500.

Finance

In 2016, Tikhvin Freight Car Building Plant earned a total of RUB 41.8 billion (36% more than in 2015).

Management

Tikhvin Freight Car Building Plant is a subsidiary of Research and production corporation “United Wagon Company”. TVSZ's Managing Director is Gennady Veselov.

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References
  1. "Putin opens factory to produce a wagon every 24 min".
  2. "Putin opens high-tech freight wagon plant in Tikhvin".
  3. "Railcars of North American design produced in Russia".
  4. "Tikhvin goes to the Barber's".
  5. "Tikhvin Freight Car rolls out 10,000th wagon".
  6. "Tikhvin's 10,000 up".
  7. "UWC launches bulk production of ADI for railcar wear resistance".
  8. "UWC launches bulk production of austempered ductile iron".
  9. "Tikvhin receives AAR approval".
  10. "Tikhvin begins delivering bogie castings to North America".
  11. "United Wagon starts castings shipment for North American freight cars".
  12. "Russian freight car builder certified".
  13. "Enterprise".
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