Butanone

Butanone, also known as methyl ethyl ketone (MEK),[lower-alpha 1] is an organic compound with the formula CH3C(O)CH2CH3. This colorless liquid ketone has a sharp, sweet odor reminiscent of butterscotch and acetone It is produced industrially on a large scale, but occurs in nature only in trace amounts.[7] It is partially soluble in water, and is commonly used as an industrial solvent.[8] It is an isomer of another solvent, tetrahydrofuran.

MEK[1]
Ball-and-stick model of butanone
Space-filling model of butanone
Names
Preferred IUPAC name
Butan-2-one[2]
Other names
  • 2-Butanone
  • Ethyl methyl ketone[2]
  • Ethylmethylketone
  • Methyl ethyl ketone (MEK; deprecated[2])
  • Methylpropanone
  • Methylacetone
Identifiers
3D model (JSmol)
741880
ChEBI
ChEMBL
ChemSpider
ECHA InfoCard 100.001.054
25656
KEGG
RTECS number
  • EL6475000
UNII
Properties
C4H8O
Molar mass 72.107 g·mol−1
Appearance Colorless liquid
Odor Mint or acetone-like[3]
Density 0.8050 g/mL
Melting point −86 °C (−123 °F; 187 K)
Boiling point 79.64 °C (175.35 °F; 352.79 K)
27.5 g/100 mL
log P 0.37[4]
Vapor pressure 78 mmHg (20 °C)[3]
Acidity (pKa) 14.7
−45.58·10−6 cm3/mol
1.37880
Viscosity 0.43 cP
Structure
2.76 D
Hazards
Safety data sheet See: data page
Safety Data Sheet
GHS pictograms [5]
GHS Signal word Danger[5]
GHS hazard statements
 H225, H319, H336[5]
P233, P210, P280, P240, P241, P243, P242, P264, P261, P271, P370+378, P303+361+353, P305+351+338, P337+313, P304+340, P312, P403+235, P501, P403+233, P405[5]
NFPA 704 (fire diamond)
Flammability code 3: Liquids and solids that can be ignited under almost all ambient temperature conditions. Flash point between 23 and 38 °C (73 and 100 °F). E.g. gasolineHealth code 1: Exposure would cause irritation but only minor residual injury. E.g. turpentineReactivity code 0: Normally stable, even under fire exposure conditions, and is not reactive with water. E.g. liquid nitrogenSpecial hazards (white): no code
3
1
0
Flash point −9 °C (16 °F; 264 K)
505 °C (941 °F; 778 K)
Explosive limits 1.4–11.4%[3]
Lethal dose or concentration (LD, LC):
  • 2737 mg/kg (oral, rat)
  • 4050 mg/kg (oral, mouse)[6]
  • 12667 ppm (mammal)
  • 13333 ppm (mouse, 2 hr)
  • 7833 ppm (rat, 8 hr)[6]
NIOSH (US health exposure limits):
PEL (Permissible)
 TWA 200 ppm (590 mg/m3)[3]
REL (Recommended)
 TWA 200 ppm (590 mg/m3) ST 300 ppm (885 mg/m3)[3]
IDLH (Immediate danger)
 3000 ppm[3]
Related compounds
Related ketones
 Acetone; 3-pentanone; 3-methylbutanone
Supplementary data page
Refractive index (n),
Dielectric constant (εr), etc.
Thermodynamic
data
 Phase behaviour
solid–liquid–gas
UV, IR, NMR, MS
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
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Infobox references

Production

Butanone may be produced by oxidation of 2-butanol. The dehydrogenation of 2-butanol using a catalyst is catalyzed by copper, zinc, or bronze:

CH3CH(OH)CH2CH3 → CH3C(O)CH2CH3 + H2

This is used to produce approximately 700 million kilograms yearly. Other syntheses that have been examined but not implemented include Wacker oxidation of 2-butene and oxidation of isobutylbenzene, which is analogous to the industrial production of acetone.[7] The cumene process can be modified to produce phenol and a mixture of acetone and butanone instead of only phenol and acetone in the original.[9]

Both liquid-phase oxidation of heavy naphtha and the Fischer-Tropsch reaction produce mixed oxygenate streams, from which 2-butanone is extracted by fractionation.[10]

Applications

As a solvent

Butanone is an effective and common solvent[8] and is used in processes involving gums, resins, cellulose acetate and nitrocellulose coatings and in vinyl films.[11] For this reason it finds use in the manufacture of plastics, textiles, in the production of paraffin wax, and in household products such as lacquer, varnishes, paint remover, a denaturing agent for denatured alcohol, glues, and as a cleaning agent. It has similar solvent properties to acetone but boils at a higher temperature and has a significantly slower evaporation rate.[12] Unlike acetone, it forms an azeotrope with water,[13][14] making it useful for azeotropic distillation of moisture in certain applications. Butanone is also used in dry erase markers as the solvent of the erasable dye.

As a plastic welding agent

As butanone dissolves polystyrene and many other plastics, it is sold as "model cement" for use in connecting parts of scale model kits. Though often considered an adhesive, it is actually functioning as a welding agent in this context.

Other uses

Butanone is the precursor to methyl ethyl ketone peroxide, which is a catalyst for some polymerization reactions such as crosslinking of unsaturated polyester resins. Dimethylglyoxime can be prepared from butanone first by reaction with ethyl nitrite to give diacetyl monoxime followed by conversion to the dioxime:[15]

In the Peroxide process on producing hydrazine, the starting chemical ammonia is bonded to butanone, oxidized by hydrogen peroxide, bonded to another ammonia molecule.

In the final step of the process, a hydrolysis produces the desired product hydrazine and regenerates the butanone.

Me(Et)C=NN=C(Et)Me + 2 H2O → 2 Me(Et)C=O + N2H4

Safety

Flammability

Butanone can react with most oxidizing materials, and can produce fires.[8] It is moderately explosive, requiring only a small flame or spark to cause a vigorous reaction.[8] Butanone fires should be extinguished with carbon dioxide, dry agents, or alcohol-resistant foam.[8] Concentrations in the air high enough to be flammable are intolerable to humans due to the irritating nature of the vapor.[12]

Health effects

Butanone is a constituent of tobacco smoke.[16] It is an irritant, causing irritation to the eyes and nose of humans.[12] Serious health effects in animals have been seen only at very high levels. These included skeletal birth defects and low birth weight in mice, when they inhaled it at the highest dose tested (3000 ppm for 7 hours/day).[17] There are no long-term studies with animals breathing or drinking it,[18] and no studies for carcinogenicity in animals breathing or drinking it.[19]:96 There is some evidence that butanone can potentiate the toxicity of other solvents, in contrast to the calculation of mixed solvent exposures by simple addition of exposures.[20]

As of 2010, some reviewers advised caution in using butanone because of reports of neuropsychological effects.[21]

Butanone is listed as a Table II precursor under the United Nations Convention Against Illicit Traffic in Narcotic Drugs and Psychotropic Substances.[22]

Regulation

Emission of butanone was regulated in the US as a hazardous air pollutant, because it is a volatile organic compound contributing to the formation of tropospheric (ground-level) ozone. In 2005, the US Environmental Protection Agency removed butanone from the list of hazardous air pollutants (HAPs).[23][24][25]

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See also

Notes
  1. The international standards group IUPAC has deprecated the term methyl ethyl ketone, and now recommends using ethyl methyl ketone instead.[2]

References
  1. Merck Index, 11th Edition, 5991.
  2. Nomenclature of Organic Chemistry : IUPAC Recommendations and Preferred Names 2013 (Blue Book). Cambridge: The Royal Society of Chemistry. 2014. p. 725. doi:10.1039/9781849733069-FP001. ISBN 978-0-85404-182-4.
  3. NIOSH Pocket Guide to Chemical Hazards. "#0069". National Institute for Occupational Safety and Health (NIOSH).
  4. "butan-2-one_msds".
  5. "Safety Data Sheet - Klean Strip - Methyl Ethyl Ketone (MEK)" (PDF). Kleanstrip.com. Klean Strip. 15 April 2015. Archived from the original (PDF) on 17 April 2018. Retrieved 5 November 2019.
  6. "2-Butanone". Immediately Dangerous to Life and Health Concentrations (IDLH). National Institute for Occupational Safety and Health (NIOSH).
  7. Wilhelm Neier, Guenter Strehlke "2-Butanone" in Ullmann's Encyclopedia of Industrial Chemistry, Wiley-VCH, Weinheim, 2002.
  8. Turner, Charles F.; McCreery, Joseph W. (1981). The Chemistry of Fire and Hazardous Materials. Boston, Massachusetts: Allyn and Bacon, Inc. p. 118. ISBN 0-205-06912-6.
  9. "Archived copy". Archived from the original on 2007-04-09. Retrieved 2017-12-13.CS1 maint: archived copy as title (link)
  10. Ashford's Dictionary of Industrial Chemicals, Third edition, 2011, ISBN 978-0-9522674-3-0, pages 6013-4
  11. Apps, E. A. (1958). Printing Ink Technology. London: Leonard Hill [Books] Limited. pp. 101.
  12. Fairhall, Lawrence T. (1957). Industrial Toxicology. Baltimore: The Williams and Wilkins Company. pp. 172–173.
  13. Lange's Handbook of Chemistry, 10th ed. pp1496-1505
  14. CRC Handbook of Chemistry and Physics, 44th ed. pp 2143-2184
  15. Semon, W. L.; Damerell, V. R. (1943). "Dimethylglyoxime". Organic Syntheses.CS1 maint: multiple names: authors list (link); Collective Volume, 2, p. 204
  16. Talhout, Reinskje; Schulz, Thomas; Florek, Ewa; Van Benthem, Jan; Wester, Piet; Opperhuizen, Antoon (2011). "Hazardous Compounds in Tobacco Smoke". International Journal of Environmental Research and Public Health. 8 (12): 613–628. doi:10.3390/ijerph8020613. ISSN 1660-4601. PMC 3084482. PMID 21556207.
  17. Schwetz; et al. (1991). "Developmental toxicity of inhaled methyl ethyl ketone in Swiss mice". Fundam. Appl. Toxicol. 16 (4): 742–748. doi:10.1016/0272-0590(91)90160-6. PMID 1884913.
  18. "Methyl ethyl ketone (MEK) (CASRN 78-93-3)". Integrated Risk Information System (IRIS). EPA. 26 September 2003. Retrieved 16 March 2015.
  19. "U.S.Toxicological review of Methyl ethyl ketone In Support of Summary Information on the Integrated Risk Information System (IRIS)" (PDF). U.S. Environmental Protection Agency. September 2003. p. 152. Retrieved 16 March 2015.
  20. F D Dick. Solvent neurotoxicity, Occup Environ Med. 2006 Mar; 63(3): 221–226. doi:10.1136/oem.2005.022400, PMC 2078137
  21. Thompson, S.B.N. “Implications for cognitive rehabilitation and brain injury from exposure to Methyl Ethyl Ketone (MEK): a review.” Journal of Cognitive Rehabilitation 2010; 28(Winter): 4-14. doi: jofcr.com/vol284/v28i4thompson.pdf.
  22. List of Precursors and Chemicals Frequently Used in the Illicit Manufacture of Narcotic Drugs and Psychotropic Substances Under International Control Archived February 27, 2008, at the Wayback Machine, International Narcotics Control Board
  23. Federal Register Volume 70, Issue 242 (December 19, 2005)
  24. Barbara Kanegsberg (n.d.). "MEK No Longer a HAP". Bfksolutions newsletter. Archived from the original on 2 April 2015. Retrieved 2 April 2015. After technical review and consideration of public comments, EPA concluded that potential exposures to butanone emitted from industrial processes may not reasonably be anticipated to cause human health or environmental problems.
  25. "EPA De-Lists MEK from CAA HAP List". www.pcimag.com. Retrieved 2016-07-30.
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