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I'm hitting the 4GB limit of FAT32 on USB drives more and more often. However, being able to unplug the device without unmounting it first is a must have for me. I've noticed exFAT recently, however I couldn't find any info on whether drives formatted with exFAT can be unplugged safely without unmounting.
Can they?
Any flash drive must be unmounted first. Flash is quite notorious for causing widespread data damage if unplugged while still writing, and the underlying physical process may take up to 2 seconds (especially with cheap MLC flash). This corruption is due to the fact that flash internally uses 128kB+ blocks, and remaps those rather randomly for "wear leveling purposes". You could corrupt 256 files that way. – MSalters – 2011-08-10T01:06:08.743