Introduction

Prerequisite guide only! Pump rebuild steps before removing the pump from the motor housing. Written for the Karcher Pressure Washers 15209900 2018.

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    • Use a T30 driver to remove the two bolts securing the excess current cover plate.

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    • Remove the excess current cover plate.

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    • Use a pair of pliers to grasp the blue tab on the excess current valve.

    • Pull firmly to extract the excess current valve from the pump assembly.

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    • Lubricate the replacement valve's O-rings with the grease included in the rebuild kit.

    • Press the replacement valve back into the pump.

    • Replace the cover plate with a new one from the rebuild kit.

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    • Use pliers to grasp the tip of the fine filter in the water intake connector.

    • Pull the fine filter out of the intake.

    • Replace the fine filter with a new one from the rebuild kit.

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    • Use a hammer and pin punch to tap the cylinder head plate out of its groove.

    • Remove the cylinder head plate.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Arthur Shi

Member since: 03/01/18

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