Introduction

This guide shows how to remove and replace the muffler on the Honda EU2200IT generator.

Note: There may be some visual differences between the photos and the device you’re working on. The differences are superficial and do not affect the repair procedure.

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    • Before you begin, make sure the generator is switched off and the generator is cool to the touch.

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    • Lift and remove the spark plug cover.

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    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

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    • Remove the four Phillips screws securing the back cover.

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    • Remove the back cover.

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    • Use a 10 mm socket to remove the three bolts securing the muffler:

    • Two 50 mm-long bolts

    • One 75 mm-long bolt

    • During reassembly, these bolts should be tightened to 8.7 lb-ft.

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    • Remove the muffler.

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    • Use a wire brush to clean any deposits off the spark arrester.

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    • During reassembly, replace the muffler gasket if it shows signs of wear.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Arthur Shi

Member since: 03/01/18

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