Introduction

Follow these instructions to replace a damaged throttle control. Optionally, you may also replace the attached throttle control cable.

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    • Cut and remove any zip ties securing the throttle cable.

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    • Use a Phillips #2 driver to remove the screw securing the lower end of the throttle cable.

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    • Remove the bracket securing the lower end of the throttle cable.

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    • Rotate the lower end of the throttle cable to detach it from the throttle.

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    • When reinstalling the throttle control cable, check to make sure that the throttle control moves the throttle through its full range of motion.

    • If necessary, loosen the screw securing the lower end of the throttle cable and adjust the position of the cable. Re-tighten the screw and check to make sure that the throttle moves through its full range of motion.

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    • Use a 7/16" wrench or deep socket to remove the cap from the throttle control.

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    • Advance the throttle control to expose the gear rack containing the upper end of the throttle cable.

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    • Separate the gear rack from the upper end of the throttle cable.

    • Lift and remove the gear rack from the throttle control.

    • If the gear rack doesn't fully detach, advance the throttle control lever a little farther.

    • Lubricate the gear rack with a bit of lithium grease during reassembly.

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    • Use a 1/2" wrench to unscrew the upper end of the throttle cable from the throttle control.

    • Slide the throttle cable down out of the bottom of the throttle control, and remove the cable.

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    • Use a Phillips #2 driver to remove the two screws securing the throttle control.

    • While removing the screws, use a 3/8" wrench to counter-hold the lock nuts and prevent them from rotating.

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    • Remove the throttle control.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Jeff Suovanen

Member since: 06/08/13

427153 Reputation

One comment

the part # is incorrect, it appears that it is 440014 not 440013

JACOB -